Multiquip Control Box Replacement LS60TD - Manual

LS60TD anD LS600 — COnTROL bOX RepLaCemenT — Rev. #1 (03/23/12) — page 1
 LS60TDandLS600(DeutzEngine)
Control Box Replacement
The following instructions are intended to assist the user in the installation of the replacement control box on the
LS60TD and LS600 Concrete Pump. Please read all instructions before installing the control box and relay kit.
RequiReD TOOLS/COmpOnenTS
„ „ Crimping„Tool
„ „ Wire„Cutter„Tool
„ „ Wire„Stripper„Tool
„ „ Two„12-10„AWG„Butt„Splice
„ „ One„14-16„AWG„Butt„Splice
„ „ One„12-10„AWG„Spade„Lug
paRTS
Verify„that„parts„are„accounted„for.„See„Figure„1„and„Table„1.
Figure 1. Required Parts
5
4
3
2
1
Table 1. Required parts
item
no.
part no. Description qTY. Remarks
1 EM517648A Digital„Control„Box 1
2 EM515799 Relay„Kit 1
3 ___ 10/32"„Hex„Nut„ 1 Not„Provided
4 ___ #10„Lock„Washer 1 Not„Provided
5 ___ #10„Flat„Washer 1 Not„Provided
WORk SafeLY!
Only„a„ qualified service technician„with„proper„training„
should„perform„this„installation.„Follow„all„shop„safety„rules„
when„performing„this„installation.
pRepaRaTiOn
1.„ Place„the„pump„in„an„area„free„of„dirt„and„debris.
2.„ Disconnect„negative„battery„cable„from„the„battery.
3.„ Disconnect„the„4„plugs„from„the„receptacles„on„the„
rear„of„the„control„box„currently„installed„on„the„pump„
(see„Figure„2).„Mark„and„tag„the„plugs„for„reference„
when„new„control„box„is„installed.„Remove„the„fuse„
from„the„rear„of„the„control„box„and„keep„the„nut„and„
washers.„They„will„be„used„to„reinstall„the„fuse„on„the„
new„control„box.
4.„ Remove„the„existing„control„box„as„shown„in„Figure„2.„
Keep„the„hex„bolts,„flat„washers„and„lock„nuts.„They„
will„be„used„in„the„installation„of„the„new„control„box.
Figure 2. Removing Existing Control Box
OPEN HATCH
OLD
CONTROL
PANEL
HEX BOLT (4)
LOCK NUT (4)
FLAT
WASHER (8)
PLUGS (4)
FUSE
SCREW (2)