Kohler Command Pro CV980 - Manual (Page 51)

7.1
7
Section 7
Electrical System and Components
This section covers the operation, service, and repair
of the electrical system components. Systems and
components covered in this section are:
• Spark Plugs
ȱ Ȋȱ ŠĴŽ›¢ȱŠ—ȱ‘Š›’—ȱ¢œŽ–
• Electric Starter
ȱ Ȋȱ •ŽŒ›˜—’Œȱ —’’˜—ȱ¢œŽ–œȱǻȱŠ—ȱ Ǽȱ
Spark Plugs
—’—Žȱ–’œę›Žȱ˜›ȱœŠ›’—ȱ™›˜‹•Ž–œȱŠ›Žȱ˜ĞŽ—ȱŒŠžœŽȱ
‹¢ȱŠȱœ™Š›”ȱ™•žȱ‘Šȱ‘Šœȱ’–™›˜™Ž›ȱŠ™ȱ˜›ȱ’œȱ’—ȱ™˜˜›ȱ
condition.
The engine is equipped with the following spark
plugs:
Type: ‘ŽȱœŠ—Š›ȱœ™Š›”ȱ™•žȱ’œȱŠȱ‘Š–™’˜—
®
ŗŖȱǻ
˜‘•Ž›ȱŠ›ȱ˜ǯȱŜŘȱŗřŘȱŖŚȬǼǯȱ
šž’ŸŠ•Ž—ȱŠ•Ž›—ŠŽȱ‹›Š—ȱ™•žœȱŒŠ—ȱŠ•œ˜ȱ‹Žȱ
used.
Gap: ŖǯŝŜȱ––ȱǻŖǯŖřŖȱ’—ǯǼ
Thread Size:ȱ ŗŚȱ––
Reach: ŗşǯŗȱ––ȱǻřȦŚȱ’—ǯǼ
Hex Size:ȱ ŗśǯşȱ––ȱǻśȦŞȱ’—ǯǼ
Spark Plug Service
Every 200 hours of operation, remove each spark
™•žǯȱ‘ŽŒ”ȱ’œȱŒ˜—’’˜—ȱŠ—ȱŽ’‘Ž›ȱ›ŽœŽȱ‘ŽȱŠ™ȱ˜›ȱ
replace with a new plug as necessary. Replace spark
plugs every 600 hours. To service the plugs, perform
the following steps:
ȱ ŗǯȱ Ž˜›Žȱ›Ž–˜Ÿ’—ȱŽŠŒ‘ȱœ™Š›”ȱ™•žǰȱŒ•ŽŠ—ȱ‘ŽȱŠ›ŽŠȱ
Š›˜ž—ȱ‘Žȱ‹ŠœŽȱ˜ȱ‘Žȱ™•žȱ˜ȱ”ŽŽ™ȱ’›ȱŠ—ȱ
Ž‹›’œȱ˜žȱ˜ȱ‘ŽȱŽ—’—Žǯ
ȱ Řǯȱ Ž–˜ŸŽȱ‘Žȱ™•žȱŠ—ȱŒ‘ŽŒ”ȱ’œȱŒ˜—’’˜—ǯȱŽŽȱ
“Inspection” following this procedure. Replace
the plug if necessary.
DZȱ ˜ȱ—˜ȱŒ•ŽŠ—ȱœ™Š›”ȱ™•žȱ’—ȱŠȱ–ŠŒ‘’—Žȱ
žœ’—ȱŠ‹›Šœ’ŸŽȱ›’ǯȱ˜–Žȱ›’ȱŒ˜ž•ȱ
remain in the spark plug and enter the
engine causing extensive wear and
damage.
řǯȱ ‘ŽŒ”ȱ‘ŽȱŠ™ȱžœ’—ȱŠȱ ’›ŽȱŽŽ•Ž›ȱŠžŽǯȱ“žœȱ
the gap to 0.76 mm (0.030 in.)ȱ‹¢ȱŒŠ›Žž••¢ȱ
‹Ž—’—ȱ‘Žȱ›˜ž—ȱŽ•ŽŒ›˜ŽǯȱŽŽȱ’ž›ŽȱŝȬŗǯ
Figure 7-1. Servicing Spark Plug.
ȱ Śǯȱ Ž’—œŠ••ȱ‘Žȱœ™Š›”ȱ™•žȱ’—˜ȱ‘ŽȱŒ¢•’—Ž›ȱ‘ŽŠȱ
and torque to ŘŚǯŚȬŘşǯŞȱȉ–ȱǻŗŞȬŘŘȱĞǯȱ•‹ǯǼ.
Inspection
Inspect each spark plug as it is removed from
the cylinder head. The deposits on the tip are an
indication of the general condition of the piston rings,
ŸŠ•ŸŽœǰȱŠ—ȱŒŠ›‹ž›Ž˜›ǯ
˜›–Š•ȱŠ—ȱ˜ž•Žȱ™•žœȱŠ›Žȱœ‘˜ —ȱ’—ȱ‘Žȱ˜••˜ ’—ȱ
photos:
Wire Gauge
Spark Plug
Ground
Electrode
0.76 mm
(0.030 in.) Gap