KTM 250 SX User Manual
KTM Motorcycles
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Table of contents
Document Outline
- HOME
- NOTES AND PREFACE
- TABLE OF CONTENTS
- SERVICE-INFORMATIONS
- GENERAL INFORMATION
- REMOVING AND REFITTING ENGINE
- DISASSEMBLING THE ENGINE
- DRAINING GEAR OIL
- DISMOUNTING OF SPROCKET AND SHIFT LEVER
- DISMOUNTING OF CYLINDER HEAD, CYLINDER AND PISTON
- DISMOUNTING OF CLUTCH COVER
- DISMOUNTING OF PRESSURE CAP AND CLUTCH DISCS
- DISMOUNTING OF THE PRIMARY DRIVE
- DISMOUNTING OF KICKSTARTER
- DISMOUNTING OF THE SHIFT LOCK
- DISMOUNTING OF IGNITION COVER
- DISMOUNTING OF THE IGNITION (KOKUSAN)
- DISMOUNTING OF THE IGNITION (SEM)
- DISMOUNTING OF INTAKE FLANGE AND REED VALVE HOUSING
- PARTING OF ENGINE HOUSING HALVES
- DISMOUNTING OF GEARSHIFT MECHANISM AND TRANSMISSION
- DISMOUNTING OF THE CRANKSHAFT
- SERVICING ON INDIVIDUAL COMPONENTS
- WORKING ON THE RIGHT-HAND HOUSING HALF
- WORKING ON THE LEFT-HAND HOUSING HALF
- CRANKSHAFT
- CRANKSHAFT WEBS – MEASURE OUTER DIMENSION
- PISTON
- PISTON RING END GAP
- CHECKING CYLINDER FOR WEAR
- RECOATED CYLINDER
- NIKASIL COATING OF CYLINDER
- CYLINDER EXHAUST CONTROL SYSTEM
- CYLINDER PREASSEMBLY
- EXHAUST CONTROL, CLUTCH COVER
- PREASSEMBLY OF CLUTCH COVER
- REED VALVE HOUSING, INTAKE FLANGE
- CLUTCH
- REPLACE OUTER CLUTCH HUB
- SHIFT MECHANISM
- PREASSEMBLY OF SHIFT SHAFT
- IGNITION (KOKUSAN)
- SPARK PLUG
- CHECK STATOR AND PULSE GENERATOR (KOKUSAN)
- IGNITION (SEM)
- CHECK STATOR (SEM)
- TRANSMISSION
- ASSEMBLY MAINSHAFT
- ASSEMBLY COUNTERSHAFT
- KICKSTARTER
- ASSEMBLE OF KICKSTARTER SHAFT
- ASSEMBLING THE ENGINE
- CRANKSHAFT
- TRANSMISSION
- ASSEMBLING THE ENGINE HOUSING
- MOUNTING SHIFT MECHANISM
- MOUNTING KICKSTARTER
- MOUNT PRIMARY DRIVE AND CLUTCH
- MOUNTING CLUTCH DISCS AND PRESSURE CAP
- MOUNTING CLUTCH COVER
- MOUNTING PISTON AND CYLINDER
- ADJUSTING DIMENSION „X“
- ADJUSTING CONTROL FLAP (DIMENSION „Z“)
- MOUNTING STEERING COVERS
- MOUNTING CYLINDER HEAD
- MOUNTING REED VALVE HOUSING AND INTAKE FLANGE
- MOUNTING ENGINE SPROCKET
- MOUNTING THE IGNITION (KOKUSAN)
- MOUNTING THE IGNITION (SEM)
- ADJUSTING IGNITION POINT (SEM)
- MOUNTING IGNITION COVER
- MOUNTING STARTING LEVER AND SHIFT LEVER
- ELECTRICAL
- CHECKING THE VOLTAGE REGULATOR-RECTIFIER (SHINDENGEN)
- CHECKING THE VOLTAGE REGULATOR (KOKUSAN)
- CHECKING THE VOLTAGE REGULATOR (TYMPANIUM)
- CHECKING THE CAPACITOR
- IGNITION COIL (SEM)
- IGNITION COIL (KOKUSAN)
- CDI UNIT
- CHECKING THE VOLTAGE REGULATOR (MOD. 2000)
- CHECKING THE CAPACITOR (MOD. 2000)
- STATIC IGNITION VALUES 250 - 380 SX, EXC
- STATIC GENERATOR VALUES 250 - 380 EXC
- STATIC IGNITION AND GENERATOR VALUES 250 MXC, EXC (USA)
- TROUBLE SHOOTING
- TECHNICAL SPECIFICATIONS
- MODEL 1999 ENGINE 250 - 380 USA
- MODEL 1999 - ENGINE 250 - 380
- MODEL 1999 - CHASSIS 250 - 380
- MODEL 1999 - CARBURETOR SETTINGS
- MODEL 2000 ENGINE 250 - 380 USA
- MODEL 2000 - ENGINE 250 - 380
- MODEL 2000 - CHASSIS 250 - 380
- MODEL 2000 - CARBURETOR SETTINGS
- MODEL 2001 ENGINE 250 - 380 USA
- MODEL 2001 - ENGINE 250 - 380
- MODEL 2001 - CHASSIS 250 - 380
- MODEL 2001 - CARBURETOR SETTINGS
- MODEL 2002 ENGINE 250 - 380 USA
- MODEL 2002 - ENGINE 250 - 380
- MODEL 2002 - CHASSIS 250 - 380
- MODEL 2002 - CARBURETOR SETTINGS
- MODEL 2003 - ENGINE 250 - 300
- MODEL 2003 - CHASSIS 250 - 300
- MODEL 2003 CARBURETOR SETTINGS
- PERIODIC MAINTENANCE SCHEDULE
- WIRING DIAGRAMS