Pipeliner 200d wiring diagram, Electrical diagrams – Lincoln Electric PIPELINER 200 User Manual
Page 140
ELECTRICAL DIAGRAMS
G-6
PIPELINER® 200
WIRING DIAGRAM - CODE 11471 - (M21564)
S
B
WIRE FEED MODULE (OPTIONAL)
608
609
+
PIPELINER 200D WIRING DIAGRAM
B
M21564PRINT
PLUG P5
INLINE CONNECTORS
W.F.M.
CONTROL
PANEL
CONNECT TO POS. & NEG.
OUTPUT TERMINALS
POS.
NEG.
#8 LEAD
#2 HEAVY LEAD
#2 HEAVY LEAD
NEGATIVE CV
OUTPUT TERMINAL
PANEL
CONNECT TO NEG.
BRUSH HOLDER
250 AMP THERMOSTAT ASSEMBLY
MACHINE MUST NOT BE RUNNING
WHEN MAKING THESE CONNECTIONS.
64
62
GROUND
TO
BASE
GROUND
TO
ENGINE
212C
GND-B
842
60A
GROUND SCREW NEAR
ENGINE GAUGES
60
S
I
G
212A
841B
WATER
TEMP
GAUGE
G
ND
-N
G
ND
-M
51C
GLOW
PLUG
53
52A
52B
START
61
ENGINE
FAILURE
LAMP
841A
START RELAY
55
IGNITION
SWITCH
51A
51B
212D
ENGINE HOUR METER
-
+
58
841
S
I
G
OIL
PRESSURE
GAUGE
21
2B
50A
-
+
AMMETER
IG
B
L
51
21
2E
ALTERNATOR
94
ENGINE
SPEED
SENSOR
93
WATER
TEMP.
SENSOR
44
TEMP. SWITCH
43
54
WK
G
200
OIL PRES.
SWITCH/
SENDER
1
3
4
2
STARTING
MOTOR
WIRE FEED
MODULE
GLOW PLUGS
PLUG FOR REMOTE CONTROL
POTENTIOMETER
CONNECT TO CASE
REMOTE CONTOL
POTENTIOMETER BOX
RESISTORS
K924-5 REMOTE CONTROL (OPTIONAL)
Y
X
B
G
W
*
*
*
*
*
*
*
*
*
**
* * *
**
*
*
RPM CONTROL
1
2
3
86
88
87
*
LEADS CONNECTED TO ENGINE CONTROL UNIT, SEE DETAIL
CONTROL PANEL COMPONENTS SHOWN AS VIEWED FROM REAR.
LEAD COLOR CODE
G-GREEN
N-BROWN
U-BLUE
W-WHITE
Y-YELLOW
B-BLACK OR
GRAY
R-RED OR
PINK
56
57
ACTUATOR
844A
IDLER SWITCH
*
844
60E
60F
ENGINE CONTROL UNIT CONNECTOR DETAIL
BATTERY
69
*
NOTE: LEAD 70A IS LEFT
OPEN AND WIRE
TIED INTO HARNESS.
841
ON MACHINE, REMOVE PLUG "P10" FROM CONNECTOR "J5".
CONNECT "P5" ON W.F.M. TO CONNECTOR "J5" ON MACHINE.
50
WIRE-TIED TO WIRING
HARNESS BEHIND
CONTROL PANEL
1
8
88
55
56
87
93
52B
60F
86
58
69
51B
61
60E
44
212D
64
54
94
70A
844A
70B
57
1
1
0
2
6
3
4
2
5
1
7
9
720C
F1
15A
610D
42
602A
1
2
3
4
5
6
600A
41
600B
610
602B
J5
J8
P10
N
U
RHEOSTAT
1
2
3
4
5
6
7
8
9
10
11
12
73
0A
720A
600C
RECEPTACLE
-
61
0C
GND-T
Y
42
602
W
G
41
W
R
X
600
+
P9
720B
730B
GROUND SCREW NEAR FUSE
61
0B
67B
SHUNT
SERIES
EXCITER BRUSHES SHOWN AS
VIEWED FROM CONTROL PANEL
U
N
A
5
4
3
2
1
SERIES
SH
UN
T
SELECTOR
SWITCH
INTERPOLE
GENERATOR LEAD BLOCK
SHOWN AS VIEWED WITH
ENGINE IN THIS DIRECTION
+
+
-
-
SWITCH FOR LOCAL OR
REMOTE CONTROL SHOWN
IN LOCAL POSITION
NEGATIVE
(CC-)
POSITIVE
(CC+) & (CV+ WITH W.F.M.)
70C
*
67A
70B
3 TURNS
TEMP. SENDER
2 TURNS
THESE LEADS MUST BE ROUTED THRU
CURRENT SENSOR IN SAME (CURRENT FLOW)
DIRECTION AS SHOWN.
G-6
NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The wiring diagram specific to your code is pasted inside one of the enclosure panels of your machine.