PB Heat WV Series - Manual (Page 2)

USING THIS MANUAL 1
A. INSTALLATION CLEARANCE . . . . . . . . . . . . .1
B. SPECIAL ATTENTION BOXES . . . . . . . . . . . .1
1. PREINSTALLATION 2
A. CLEARANCES . . . . . . . . . . . . . . . . . . . . . . . .2
B. AIR FOR COMBUSTION AND
VENTILATION . . . . . . . . . . . . . . . . . . . . . . . . .2
C. CHIMNEY / VENT AND DRAFT CONTROL . .3
D. INSTALLATION SURVEY . . . . . . . . . . . . . . . .3
E. PLANNING THE LAYOUT . . . . . . . . . . . . . . . .3
2. BOILER PLACEMENT AND ASSEMBLY 4
A. SETTING THE BOILER . . . . . . . . . . . . . . . . . .4
B. CONNECTING THE FLUE OUTLET . . . . . . . .4
C. JACKET ASSEMBLY (KNOCKDOWN
BOILERS) . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
3. PIPING AND CONTROLS 6
A. PRESSURE TEST BLOCK ASSEMBLY . . . . .6
B. BOILER RETURN CLEARANCE . . . . . . . . . . .6
C. WATER BOILER PIPING . . . . . . . . . . . . . . . . .6
D. STEAM BOILER PIPING . . . . . . . . . . . . . . . . .6
E. TANKLESS HEATER OR COVERPLATE . . . . .7
F. CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . .7
4. ELECTRICAL 9
A. GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
B. BURNER WIRING . . . . . . . . . . . . . . . . . . . . . .9
5. BURNER SETUP & BOILER
OPERATION 13
A. BURNER INSTALLATION . . . . . . . . . . . . . . .13
B. BURNER START-UP AND ADJUSTMENT . .13
C. CHECK BOILER CONTROLS . . . . . . . . . . . .13
D. PURGE AIR FROM THE SYSTEM
(WATER BOILERS ONLY) . . . . . . . . . . . . . . .13
E. CLEAN THE BOILER
(STEAM BOILERS ONLY) . . . . . . . . . . . . . . .14
6. MAINTENANCE 16
A. GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . .17
B. DAILY MAINTENANCE (WITH BOILER
OPERATING) . . . . . . . . . . . . . . . . . . . . . . . . .17
C. WEEKLY MAINTENANCE (WITH BOILER
OPERATING) . . . . . . . . . . . . . . . . . . . . . . . . .17
D. MAINTENANCE OF SAFETY
RELIEF VALVE . . . . . . . . . . . . . . . . . . . . . . .17
E. MONTHLY MAINTENANCE (WITH BOILER
OPERATING) . . . . . . . . . . . . . . . . . . . . . . . . .17
F. MAINTENANCE – ANNUAL . . . . . . . . . . . . .17
G. IF A LONG SHUTDOWN IS REQUIRED . . .18
7. BOILER DIMENSIONS & RATINGS 19
8. REPAIR PARTS 21
TABLE OF CONTENTS
TABLE OF CONTENTS