Real time auto gain tuning, Outline, Application range – Panasonic MINAS A3 Series User Manual

Page 12: How to use

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Real time auto gain tuning

Outline

Load inertia of the machine is estimated
at real time, and the optimum gain is set
up automatically based on the estimated
result. A load, which has a resonance, also
can be handled owing to the adaptive fil-
ter.

Application range

Under the following conditions, the real time auto gain tuning may not function properly.
In such case, use the normal mode auto gain tuning (see page 193 "Adjustments") or manual gain tuning
(see page 197 "Adjustments").

How to use

[1] Stop the motor (Servo-OFF).

[2] Set up Pr21 (Real-time auto tuning set-up) to 1 – 6.

Set up value before shipment is1.

When the changing degree of the load inertia is too large, set Pr21 to 3 or 6.
When the influence of resonance is conceivable, select “adaptive filter YES”.

[3] Set 0 – 2 to Pr22 (real-time auto tuning machine stiffness).

[4] Turn the servo ON to operate the machine ordinarily.

[5] To increase the response performance, gradually increase Pr22 (Machine stiffness at real-time

auto tuning). When any noise or vibration is found, decrease the Pr22 to a lower value soon.

[6] To store the result, write the data into the EEPROM.

Conditions under which the real time auto gain tuning is prevented from functioning

• When the load inertia is smaller/larger than the rotor inertia

(3 times or less; or 20 times or more)

• When the load inertia fluctuates

• When the machine stiffness is extremely low

• When any unsecured part resides in such as backlash, etc.

• In case of a continuous low speed operation under 100 [r/min].

• In case of soft acceleration/deceleration under 2000 [r/min] per 1 [s].

• When acceleration/deceleration torque is smaller than unbalanced load/viscous friction torque.

Load

Load inertia

Operation pattern

Setting value

0

[1]

2

3

4

5

6

7

Real-time auto tuning

Not used

Used

Not used

Changing degree of load inertia during operation

Little change

Change slowly

Change s haply

Little change

Change slowly

Change s haply

Adaptive filter

No

Yes

No

Yes

Operation command under
actual operation conditions

Position/speed

command

Gain auto

setting

Position/speed

control

Applied

filter

Resonant frequency estimate

Load inertia estimate

Real time auto

gain tuning

Servo driver

Current

control

Motor

current

Motor

speed

Filter auto

tuning

Torque

command

Motor

Encoder

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