Olicom 9600 User Manual
Ti cryogenics
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Table of contents
Document Outline
- Table of Contents
- Table of Contents (continued)
- Table of Contents (continued)
- Table of Contents (continued)
- Tables
- Section 1 - 9600 Compressor Description
- General
- Benefits
- CAUTION
- CAUTION
- Weight
- 200lbs./91kg
- Operating Voltage Range
- 180 - 253 VAC
- Line Frequency
- 50/60 Hz
- Phase
- 3
- Nominal Input Power
- 5.5 KW
- Nominal Power Factor
- 0.85
- Rated FL/LR* Current
- 16.2/80
- Minimum Electrical Service
- 30 Amps
- Maximum Inlet Temperature
- 90˚F (32˚C)
- Minimum Inlet Temperature
- 50˚F (10˚C)
- Flow Rate
- 2.75 ±1.25 gpm (10.4 ± 4.7 lpm)
- Pressure Drop (inlet-to-outlet)
- See Figure 1-3
- Maximum Inlet Pressure
- 100 psi (6.9 bars)
- Alkalinity
- 6.0 - 8.0 pH
- Calcium Carbonate
- < 75 ppm
- Part Numbers
- Input Power Cable
- (Customer Supplied)
- 600 VAC
- 10 Gauge, 3 conductor wire with ground
- Must conform to local electrical codes
- Nominal Helium Pressure
- Refer to Table 4-1
- Ambient Operating Temperature Range
- 50 - 100º F (10 - 38º C)
- Interface
- Gas Supply Connector
- Gas Return Connector
- Remote Control Receptacle
- Cryopump Power Receptacles: mates with the
- CTI-CRYOGENICS supplied cryopump power cable for single pump use.
- Mates with remote junction box power cable for multiple cryopump use.
- 1/2 in. Aeroquip self-sealing coupling
- 1/2 in. Aeroquip self-sealing coupling
- 24VAC, 2.7A inductive mates with P5 connector P/N MS3106A*
- Adsorber Service Schedule
- 3 Years
- * Supplied by CTI-CRYOGENICS
- A and B
- Heater Power - 208 VAC nominal
- C
- Center tap for D and E
- D and E
- 24 VCT @ 4.6 Amps
- F-G and G-H
- Cold Head Voltage Output 130-160 VAC @ 4.5 Amps
- J
- Chassis Ground
- K
- Not Used
- A and B
- Compressor Remote Control - Make = ON, Break = OFF
- Section 2 - Unpacking and Inspection
- Introduction
- Shipping Carton Inspection
- Removal from Shipping Carton
- 1. Cut the two straps on the exterior of the shipping pallet.
- 2. Lift the cardboard carton straight up and remove it from the pallet.
- 3. Cut the tape which holds the ramp in the vertical position.
- 4. Swing the ramp down until the end touches the floor as shown in Figure 2-1.
- 5. Remove any excess shipping material from around the Compressor.
- WARNING
- Section 3 - Installation
- Introduction
- Supply and Return Water Line Connections
- (refer to page 3-3)
- CAUTION
- CAUTION
- 3. Using a wrench, tighten the barbed fittings.
- 4. Connect the Supply flexible water line to the INPUT barbed fitting and secure with a hose clamp.
- 5. Connect the Return flexible water line to the OUTPUT barbed fitting and secure with a hose clamp.
- 6. Allow water to flow and check for leaks at the rear of the Compressor.
- Electrical Connections
- WARNING
- CAUTION
- 1. Cut a 10 AWG (6.00 mm2), 3 conductor cable with ground to an appropriate length.
- 2. Strip the cable jacket back 4 in. (101.6 mm).
- 3. Strip the insulation back 3/8 in. (9.3 mm) on each individual conductor.
- 4. Install a #10 ring tongue terminal on the end of each conductor using the appropriate size dou...
- 5. Remove the rear panel as shown in Figure 3-2.
- 6. Remove the circuit breaker terminal cover as shown in Figure 3-2.
- 7. Install the cable into the Compressor through the cable strain relief.
- 8. Remove the 10-32 nut and install the grounding wire on the ground stud. Install the nut and ti...
- 9. Remove the screws from the Compressor circuit breaker terminals X, Y, and Z as shown in Figure...
- Figure 3-2: 9600 Compressor Circuit Breaker Terminals (Cover Removed)
- 10. Install the conductor terminal lugs to the circuit breaker terminals X, Y, and Z as shown in ...
- 11. Torque the screws to 12 in.-lbs (0.14m-kg).
- 12. Allow enough cable to stay in the electrical enclosure to prevent strain on the electrical co...
- 13. Install the power source end of the power cable according to the local electrical codes.
- 14. Install the circuit breaker terminal cover.
- 15. Proceed with Phase Check.
- Phase Check
- CAUTION
- WARNING
- 1. Make sure power is applied to compressor circuit as described in Table 1-2.
- 2. Turn the Compressor circuit breaker to the ON position. If the circuit breaker trips, refer to...
- 3. If the circuit breaker trips, perform the following steps:
- a. Turn the Compressor circuit breaker to the OFF position.
- b. Disconnect the power cord from the power source.
- c. Remove the circuit breaker terminal cover.
- d. Reverse the wiring order of Compressor circuit breaker terminals X and Y.
- e. Torque the circuit breaker terminal screws to 12 in.-lbs.
- f. Install the circuit breaker terminal cover.
- g. Repeat steps 1- 2 of this procedure.
- 4. Install the rear panel.
- 5. Proceed with Cryopump Power Phase Switch Setting.
- Cryopump Power Phase Switch Setting
- 1. Inspect the On-Board Cryopump(s) being installed for the presence of a THREE-PHASE label by th...
- 2. If a three-phase label is present, set the cryopump power phase switch, shown in Figure 3-2, t...
- 3. If a three-phase label is not present, or Cryo-Torr Cryopumps are being installed, set the cry...
- Connecting/Disconnecting Helium Flex Lines
- CAUTION
- Connecting
- 1. Remove all dust plugs and caps from the Gas Supply and Return lines, and the Compressor and cr...
- 2. Connect the Gas Return line to the GAS RETURN connector on the rear of the Compressor and then...
- 3. Connect the Gas Supply line to the GAS SUPPLY connector on the rear of the Compressor and then...
- 4. Attach the Supply and Return line identification labels to each end of the appropriate lines.
- Disconnecting
- Figure 3-3: Connecting/Disconnecting Helium Flex Line Self Sealing Couplings
- Single On-Board Cryopump Connections
- Connecting
- CAUTION
- 1. Connect the Supply and Return lines to the 9600 Compressor as described in Connecting/Disconne...
- 2. Connect one end of the Cryopump cold head cable to the CRYOPUMP ELECTRICAL OUTLET on the rear ...
- 3. Connect the opposite end of the cold head cable to the cryopump cold head cable connector.
- HELIUM SUPPLY
- CAUTION
- CAUTION
- CAUTION
- 1. Connect the Supply and Return lines to the 9600 Compressor as described in Connecting/Disconne...
- 2. Connect the Gas Return Line to the customer supplied helium manifold and then to the GAS RETUR...
- 3. Connect the Gas Supply Line to the customer supplied helium manifold and then to the GAS SUPPL...
- Power Cable Connections
- HELIUM SUPPLY
- HELIUM SUPPLY
- CAUTION
- CAUTION
- 1. Connect the Supply and Return lines to the 9600 Compressor as described in Connecting/Disconne...
- 2. Connect the Gas Return Line to the customer supplied helium manifold and then to the Gas Retur...
- 3. Connect the Gas Supply Line to the customer supplied helium manifold and then to the Gas Suppl...
- Power Cable Connections
- 1. Connect the Cryo-Torr power cable between the CRYOPUMP ELECTRICAL OUTLET on the rear panel of ...
- 2. Connect the Cryo-Torr Power Cables between the CRYOPUMP 1, 2, or 3 connectors on the Cryo-Torr...
- 3. Connect the User Remote cable to the Cryo-Torr Interface as shown in Figures 3-8 or 3-9.
- 4. Connect the Remote cable between the Cryo-Torr Interface and the Compressor as shown in Figure...
- CRYOPUMP POWER CABLE
- CRYOPUMP POWER CABLES
- Section 4 - Operation
- Adjusting System Helium Pressure
- Static Helium System Pressure Verification
- 1. Make sure the Compressor and Cryopump(s) are OFF.
- 2. Make sure all system components are connected together as described in Section 3 - Installation.
- 3. Allow all system components to acclimate to a temperature between 60º F and 80º F (15.5º C - 2...
- 4. Read the compressor helium pressure gauge located on the compressor rear panel as shown in Fig...
- Table 4-1: 9600 Compressor Helium Static Charge
- 60 Hz
- 240 - 250 psig (16.5 - 17.2 bars )
- 50 Hz
- 255 - 265 psig ( 17.6 -18.3 bars )
- CAUTION
- Compressor Operation
- 1. Set the System Circuit Breaker to the ON (UP) position.
- 2. Set the Control Circuit Breaker to the ON (UP) position.
- 3. Close all Cryopump gate valves.
- 4. Refer to the On-Board Module Programming and Operation manual or Cryo-Torr Cryopump Installati...
- 5. Once the second stage temperature for all cryopumps is below 17K, record the compressor pressu...
- 6. Affix a copy of the data next to the compressor gauge on each compressor. This data is to be v...
- Replacement of Helium Circuit Components
- Section 5 - Maintenance
- Suggested Maintenance Equipment
- Adsorber Replacement
- 1. Set the System Circuit Breaker, on the rear of the 9600 Compressor, to the OFF position.
- 2. Remove the 4 screws which secure the rear panel to the Compressor and remove the rear panel.
- 3. Using a 1-3/16 in. wrench, and a 1-1/8 in. wrench, as shown in Figure 5-1, disconnect the two ...
- Figure 5-1: Disconnecting Self Sealing Couplings
- 4. Using a 7/16 in. (11mm) wrench, remove the adsorber mounting bolt as shown in Figure 5-2.
- 5. Move the adsorber from under the mounting tabs in the base as shown in Figure 5-2 and remove t...
- 6. Install the replacement adsorber under the mounting tabs and secure it into place with the bol...
- 7. Using two wrenches as shown in Figure 5-1, connect the two self sealing couplings quickly to m...
- 8. Install the Compressor rear panel.
- 9. Ensure that the pressure gauge reads the proper value as shown in Table 4-1. If additional gas...
- 10. Record the adsorber replacement date on the label as shown in Figure 5-2, and also note that ...
- Adsorber
- Mounting
- Bolt
- Reducing Helium Pressure
- Increasing Helium Pressure
- CAUTION
- CAUTION
- 1. Attach a regulator (0-3000/0-400 psig) and charging line to a helium bottle (99.999% pure).
- 2. Purge the regulator and charging lines as follows:
- 3. Remove the flare cap of the gas charge flared fitting on the rear of the Compressor.
- 4. Loosely connect the charging line from the helium pressure regulator to the 1/4-inch male flar...
- 5. Set the helium pressure regulator to 300 psig (20.7 bars). If the compressor is ON, proceed wi...
- 6. Ensure that the helium charge valve on the Compressor is tightly closed. Shut off the helium p...
- Appendix A - Customer Support Information
- Appendix C - Troubleshooting Procedures