Voltage drops – Actron AutoTroubleShooter CP7677 User Manual

Page 17

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If multimeter overranges, turn multim-
eter rotary switch to the 2V DC range.
(See Setting the Range on page 6)

6. Crank engine until steady reading

is on display.

• Record results at each point as

displayed on multimeter.

• Repeat Step 4 & 5 until all points

are checked.

7. Test Results –

Estimated Voltage Drop of Starter
Circuit Components

Component

Voltage

Switches

300mV

Wire or Cable

200mV

Ground

100mV

Battery Cable
Connectors

50mV

Connections

0.0V

• Compare voltage readings in Step

6 with above chart.

• If any voltages read high, inspect com-

ponent and connection for defects.

• If defects are found, service as

necessary.

Voltage Drops

This test measures the voltage drop across
wires, switches, cables, solenoids, and
connections. With this test you can find
excessive resistance in the starter sys-
tem. This resistance restricts the amount
of current that reaches the starter motor
resulting in low battery load voltage and a
slow cranking engine at starting.

Test Procedure (see Fig. 22):

1. Disable ignition system so vehicle

won’t start.

Disconnect the primary of the igni-
tion coil or the distributor pick-up coil
or the cam/crank sensor to disable
the ignition system. Refer to vehicle
service manual for disabling proce-
dure.

2. Insert BLACK test lead into COM

test lead jack.

3. I n s e r t R E D t e s t l e a d i n t o

test lead jack.

4. Connect test leads.

Refer to Typical Cranking Voltage
Loss Circuit (Fig. 22).

• Connect RED and BLACK test leads

alternately between 1 & 2, 2 & 3, 4 &
5, 5 & 6, 6 & 7, 7 & 9, 8 & 9, and 8 &
10.

5. Turn multimeter rotary switch to

200mV DC range.

1

10

2

4

5

6

8

7

7

9

8

9

6

2

4

5

3

3

Red

Black

Fig. 22 Typical Cranking Voltage

Loss Circuit

Solenoid

This is a representative sample of
one type of cranking circuit. Your
vehicle may use a different circuit
with different components or
locations. Consult your vehicle
service manual.

Starter

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