Shogun Motorsports Suzuki GSXR1000 (12-13) Frame Slider - Manual (Page 3)

7.
Using a small drill ¼ inch or so drill a pilot hole in the body from the inside out. Remount
bodywork and double check the hole location with the spot tool still inserted (arrow in picture
below is pointing to spot tool). With pilot hole cut and on center, remove body and disassemble
panel to prep for cutting.
8.
Precisely measure location of cut and if in doubt at any point please call us before the install
process has begun. Professional installation is recommended. Always use proper safety
measures during the install of this product. Do not try to install this product without proper
tools, recently calibrated torque wrench, correct torque specifications from factory service
manual,
safety goggles and gloves.
9.
Measure the back of the puck (about inch and three quarters) to get an idea of how much body
work will be removed. You can use the puck as a stencil to trace a circle onto masking tape and
apply it to the body work (make sure the stencil is centered with the engine stud hole). For this
application we use a dremel tool with a sanding roll to open up the hole little by little.
MAKE
SURE YOU WEAR PROTECTIVE GOGGLES AND GLOVES As you cut and open the hole to your
scribe marks keep checking that the hole is lining up with your puck dimensions. If for some
reason you cut too big and you want to close the gap around the puck we use windscreen trim
or window seal with 3m adhesive. Trim the seal to fit the hole and get the seam to meet under
the puck so it is less visible.
10.
Remove engine stud and mount left side puck with 99-HB-SH10125090 Socket Cap 10 X 1.25 X
90 Main Engine Stud and torque down.
11.
Remount body work.
12.
Right side installation: Repeat steps 1-11 on right side panel.