atwood Levelegs System - Manual

1
SAFETY ALERT SYMBOLS
Safety Symbols alerting you to potential personal safety hazards. Obey all safety
messages following these symbols.
ƽ
WARNING
ƽ
CAUTION
avoid possible avoid possible
injury or death injury and/or property damage
FOR YOUR SAFETY READ ALL INSTRUCTIONS
BEFORE INSTALLATION AND OPERATION
Installer: Provide these instructions to the consumer.
Consumer: Keep documents for future reference.
Atwood Levelegs™ Levelers are intended for use on recreation vehicle
motorhomes and trailers, any other use is strictly prohibited.
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WARNING
VEHICLE CAN MOVE OR COLLAPSE
• Never exceed the rated capacity of the leveler as stated on its label.
• Levelers are not designed to be used as jacks. Do not use levelers to
lift the vehicle during tire changes, axle work or other servicing. The
tires must stay on the ground.
INSTALLATION
LEVELER LEG
1. Prior to installation, retract the levelers so the foot pads are within
1/2˝ to 1˝ from the end of the outer housing ( FIG 1-A).
2. Position leveler vertically against frame so base of foot has 8-9˝
minimum ground clearance when vehicle is loaded to its maximum
GVWR (
FIG 1-B).
3. A. For 7.5K Square Tube Levelegs™, attach the frame bracket ( FIG 12-C)
to frame ( FIG 12-D) using 4 sets of 1/2˝ - 13 grade 5 nuts and bolts
and 1/2˝ flat and locking washers. Fit the Leveleg bracket ( FIG 12-E)
around the Leveleg, ( FIG 12-F) engaging one tab in the slot of the
bracket ( FIG 12-G) and the other tab below the bracket ( FIG 12-H).
Attach the Leveleg bracket to the frame bracket with a 1/2˝ - 13
grade 5 bolt and 1/2˝ flat washer on the Leveleg bracket and a 1/2˝
flat washer, 1/2˝ locking washer and 1/2˝ - 13 grade 5 nut. To install
on 5th wheel trailers, refer to MPD 71125.
B. For 10K Square Tube Levelegs™, attach the leveler bracket ( FIG 13-J)
to the frame bracket ( FIG 13-C) using four (4) each 1/2˝-13 grade 8
bolts and 1/2˝ flat hardened washers.
C. For 15K Square Tube Levelegs™, attach the leveler bracket ( FIG 14) to
the frame bracket ( FIG 14-C) using six (6) each 1/2˝-13 grade 8
bolts and 1/2˝ flat hardened washers.
4. Lubricate the bolts and torque to 65 ft-lbs.
CONTROLS
FOR 5TH WHEEL CONTROLS REFER TO MPD 87920 AND 71125.
Relay Pack Controller
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WARNING
EXPLOSION
• Controller is not ignition protected. DO NOT install in areas that
require ignition protected devices (such as battery or propane tank
storage compartments).
1. Install Relay Pack Controller in a clean, dry interior area protected
from moisture. Use corner holes of unit to fasten base horizontally
to mounting surface, using appropriate hardware for surface.
2. Install the AUTO POSITION Relay Pack Controller so the forward
arrow points toward the front of the motorhome. The Relay Pack
must be right side up and within 10º of horizontal level (
FIG 3).
Auto Position Control Pads
1. Locate the controller midway between front and rear wheels of the
vehicle. Provide a 4-15/16˝ ( FIG 2A) x 3-3/16˝ ( FIG 2B) cutout with a
1/4˝ angled edge ( FIG 2C) at 45˚ ( FIG 2D) for the control pad at
desired location. Note: Reference control pad when making cutout;
there is tight clearance.
2. Use corner holes ( FIG 2E) of unit to fasten control pad to mounting
surface using appropriate hardware for surface.
Note: Fastener must pierce mylar surface of control pad.
3. Connect control pad wire harness ( FIG 3H) to control pad.
4. Route the control pad wire harness to controller and connect the
two ( FIG 3-J).
5. Control pad wire harness is configured as follows ( FIG 4).
Required Parts
ITEM DESCRIPTION QTY
A+B 43025-0400 Molex ® Micro-fit 3.4 circuit receptacle 2
C 43030-0007 Molex ® Micro-fit 3.0 female terminal 8
D Unshielded 22 AWG multiconductor cable 1
Pin Requirements
CONNECTOR PIN COLOR CONNECTOR PIN COLOR
A1 White B1 White
A2 Green B2 Green
A3 Red B3 Red
A4 Black B4 Black
6. Crimp the contacts with approved Molex ® die.
7. Crimped contact must be able to withstand a minimum of nine
(9) pound pull force.
8. Terminate sleeve of multiconduit cable to within 1˝ of connector
( FIG 4-E)
9. Adjust the length of harness as required to easily connect control
pad to controller ( FIG 4-F).
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LITERATURE NUMBER
MPD 66166
LEVELEGS ™ SYSTEM
ENGLISH,
FRANÇAIS
(et Canada) Effective 11.21.07
24 HOUR TROUBLESHOOTING HELP CALL - 800-884-7012
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Not affiliated with/supported by/or warranted by Atwood Mobile Products
•Installation •Operation •Maintenance