Pop & Lock PL8500 User Manual

Power, Tailgate lock, Layout parts included

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TAILGATE LOCK

POWER

Model PL 8500 for the TOYOTA Tundra 1999-2006

Layout

Parts Included:

Power Tailgate Lock Unit

Short Wiring Cable

Long Wiring Cable

Cable Ties

Blue Connector Taps

Tool Required:

Number 18 Torx Diver

10 MM Socket

Pliers

Small Screwdriver

Installation:

1. Remove Access Panel

2. Unclip both Latch Rods, lay them to the side

and remove the Driver Side Mounting Bolt

3. Remove the E-Ring and the original Lock

Link. Set the E-Ring aside.

4. Slide the POWER UNIT in towards thr driver’s

side.

5. Position the new Lock Link on the shaft of the

lock so that the white pin engages the slot.

Reinstall the E-Ring. Reinstall the Mounting Bolt.

7. Snake the Short Wiring Cable up a drainhole

of the tailgate and connect it to the POWER UNIT

maintaining green to green and brown to black.

Secure with a Cable Tie. Connect the other end

to the Long Wiring Cable. Locate the connector

so that it is accessible for tailgate removal. Run

the Long Wiring Cable inside the left frame rail to

the engine compartment and secure it with Cable

Ties. Snake it into the driver’s compartment

using the lead thrugh of the hood release cable

shown below..

8. Remove the left kick panel . 1999-2003 locate

the Wirinig harness leading to the left door and

attach one of the blue connector taps to the

Pink/Black Stripe wire and another one to the

Red/Orange Stripe wire. 2004-2006 Black/Red

Red/Black striped.

9. Plug the Brown end of the Long Wring Cable

into the connector around the Black/Yellow Stripe

wire and plug the Creen/Brown end into the

connector around the Blue/White Stripe wire.

10. TROUBLESHOOTING. The best way to

troubleshoot the unit is to take it out of the tailgate

and bring it forward into the driver’s compartment.

Once you have the unit in front of you it will be

easy to spot any mechanical malfunctioning and

switch around any wiring connections.

For Tech Support please call: 800 342 5911

NOTE: Some 2004 Tundras have Blue/White striped and Black/Yellow striped wires.

For the latest instructions please

visit www.popandlock.net

12-27-11

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