Advanced Technology FusionTech Alum - Manual

ATI‐FTII Revision 0 Effective Date: 10/25/2011
Advanced Technology, Inc 800‐849‐1320 www.advtechnology.com
Page 1 of 3
Installation Instructions
for FusionTech Aluminum
FusionTech is a proprietary infused color and coating process that is applied to Aluminum, as well as
other substrates such as Glass, FRP, Ceramics, Wood and Fabric, to create unusual effects.
FusionTech Aluminum is a decorated aluminum sheet that can be installed easily to various substrates,
including drywall.
STORAGE
Sheets should be stored indoors on a solid, flat, dry surface. Do not stack on concrete floor or
any other surface that emits moisture. Lay sheets flat with proper support on the ends of sheets.
Do not stand sheets on edge. Sheets should be stored in a cool, well-ventilated, dry area. Prior
to installation, allow sheets to acclimate to the room temperature and humidity for 24-48 hours in
the installation location.
ALUMINUM SHEET LAMINATION
If adhering the sheet to a substrate first (good quality hardwood plywood, high density
particleboard, or MDF should be used as the substrate) - clean the substrate with a clean brush.
Inspect the sheet for quality prior to fabrication.
Laminate to substrate using techniques similar to working with HPL’s. Cut the sheet to size with
shears or a saw, and be sure that the blades are sharp. Leave the protective masking on the
product during machining/installation. Cut into the sheet so that rough edges are on the back of
the sheet. Sand down cut edges with 220 grit sandpaper. Files may also be used to de-bur
sharp edges, and always file down on the decorative surface. It is always best to test cut first to
confirm results.
ROUTING INFORMATION
Sharp multi-fluted carbide cutters are necessary; the larger the diameter the cutter the better the
results. It is important that the cutter travel direction is against the cutter rotation. ALWAYS CUT
DECORATIVE SIDE UP (into the decorative face). When routing, the less material removed, the
better. It is also important that the face of the material be protected from the base plate of the
router. For edge trimming, high speed trimmers should be used (approximately 22,000 RPM)
and will produce smooth burr-free edges. If using a CNC router refer to your CNC manual for
optimal settings for cutting aluminum.
SAWING INFORMATION
Table and/or panel saw: always use sharp carbide tipped blades with 80 to 100 teeth. Blade
should be 8” to 12” in diameter, and at 0 degree rake for best results. It is always best to cut into
the decorative face with the blade to minimize burring and edge distortion. Do not force material
through saw. A constant feed rate will produce smoother cuts. Blade wax will promote better
cuts.
SHEARS
Blades must be clean, sharp, and properly maintained. Shears that are normally used to cut
stainless may be dull and unreliable for precision cutting. Always sample cut first.