Rugged Ridge Dual Battery Tray, 91-95 Jeep Wrangler (YJ) User Manual

Rugged Ridge For the car

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Contents:

(1) Dual Battery Tray
(1) Firewall Support Bracket
(1) Inner Fender Brace (YJ)
Fuse Block Holder
(2) Nylon Spacer (1")
(1) Nylon Spacer (1/2")
(3) 8mm Nylock Nut - "L" Bracket
(3) 8mm flat washer

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11214.51 Dual Battery Tray
Applications: 1991 - 1996 YJ Wrangler

Dual Battery Tray Installation Instructions 1991-1996 YJ Wrangler (No Drill Application)

(3) Threaded "J" Hooks
(3) Nylon Flat Washers
(3) Wing Nuts
(1) Battery Retainer Bar
(5) 10mm Hex Nuts - Inner Fender Brace
(1) 14mm Hex Nut - Support Bracket

Step 1: Remove Jack and tire tool. Reinstall
after tray has been installed.

Step 2: Disconnect Battery by removing the
NEG (-) cable first and then the POS
(+) connector. Remove battery from
tray.

Step 3: Remove relay/fuse block from old
tray. Grip fuse block and release
retainer tabs . A small flat head screw
driver will help release tabs. Push
fuse block towards engine to remove
from tray. Use pliers to release
retainer clips from old tray.

Step 4: Using a flat head screw driver pry
open wire loom retainer located on
fuse block. Lay relay/fuse block on
top of engine or AC lines so that it
is out of the way.

Step 5: Unbolt old tray and lower support
brace. Do not discard original bolts.
They will be reused. Note that lower
brace will not be reused with new
tray.

Step 6: BEFORE installing new tray some
modification of the original relay/fuse
block bracket will be needed. The "L"
shaped bracket needs to be removed
from the old tray. At the end of
bracket, with the single stud, bend the
outer corner or tip up 1/4" to 1/2" to
clear inner fender apron. An adjustable
wrench can be used for this task. A cut
off wheel can also be used to trim away
the extra material.

Step 7: With modifications made, the "L" shaped
bracket needs to be transferred to the
new battery tray. Place 1/2" Nylon Spacer
on single stud, and the two 1" on two long
studs. Place "L" bracket onto tray and
tighten using the three 8mm Nylock Hex
Nuts and Washers.

Step 9: Install new Dual Battery tray reusing
original hardware removed in step 5.

Step (2)

Step (3)

Step (6)

Step (6)

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