Poison Spyder CJ FULL WIDTH CONVERSION KIT User Manual

Installation instruc tio ns, Cj full width conversion kit

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INSTALLATION INSTRUC

TIO

NS

©2009 POISON SPYDER CUSTOMS, INC. • 951-849-5911 • WWW.POISONSPYDER.COM

CJ FULL WIDTH CONVERSION KIT

The Poison Spyder Customs Full Width Axle

Conversion Kit is designed to mount full width

axle assemblies underneath ‘76 to ‘86 Jeep CJ’s

(CJ-5, CJ-7 & CJ-8). The kit is designed to fit

axles with leaf spring perches that measure 31-

1/4” center-to-center. This includes most Chevy,

Ford, full-size Jeep and Scout front axles.
The bolt-on front outboard bracket locates the

front spring perches outboard by the correct

amount, while also providing for the shackle

reversal. The kit is designed to be used with

2-1/2” wide leaf springs, but narrower springs

can be used with spacers (not provided). The

front bracket also moves the front axle 1” forward

of the stock position to assist in tire clearance as

the axle rotates rearward under compression.
The rear weld-on bracket locates the rear shackle

hangers outboard and allows for 10 different

shackle hanger mounting positions.

PARTS LIST

(1) Front outboard bracket
(1) Driver side rear outboard bracket
(1) Passenger side rear outboard bracket
(2) Frame spacer
(2) Shackle hanger spacer
(2) 1/4” X 5/8” spacer
(2) Frame sleeve

(4) 1/2-20 X 2” Gr. 8 hex head cap screw
(2) 9/16-18 X 4-1/2” Gr. 8 hex head cap screw
(2) 5/8-18 X 3-1/2” Gr. 8 hex head cap screw
(2) 3/4-16 X 2” Gr. 8 hex head cap screw
(4) 1/2-20 nylon insert lock-nut
(2) 9/16-18 nylon insert lock-nut
(2) 5/8-18 nylon insert lock-nut
(2) 3/4-16 nylon insert lock-nut

ADDITIONAL ITEMS NEEDED
The Poison Spyder Customs Full Width

Conversion Kit provides the major components

needed to assist with your front full width axle

conversion, however a complete installation

requires several items that are not included in

the kit:

• Full width axle assembly with leaf spring

perches on 31-1/4” centers

• Leaf springs and bushings
• U-bolts, washers, nuts & u-bolt plates
• 2.5” wide leaf spring shackle hangers (can

be found on rear of Jeep CJ’s)

• 2-1/2” wide leaf spring shackles (can be

found on rear of Jeep CJ’s for 0” lift)

• Brake lines and any needed brake-related

items

• Steering linkage and any needed steering-

related items

• Shock mounts
• Paint (to paint bare steel components after

installation)

It is strongly recommended that the installer be

familiar with the full width front axle conversion

before attempting it, do your research and make

sure you have all of the parts and tools you’ll

need before starting the conversion.

TOOLS NEEDED

• Floor jack and jack stands
• Complete mechanic’s tool set including

combination box-open end wrenches,

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