Lull 1044C-54 Series II Service Manual - Manual (Page 368)

Outriggers
10-4 31200079
5. Install as many shims (Item 7) as needed on shaft assembly to fill the
gap measured in Step 3.
Note: Shims are available in three different sizes – 16, 20, and 24 gauge.
6. Reinstall the outrigger on the shaft assembly and secure it with a
capscrew (Item 20), lockwasher (Item 19), and nut (Item 18). Torque
the nut to 130 ft-lbs.
7. Secure the outrigger to each side of the axle with a clamp plate
(Item 13) and four (4) capscrews (Item 10), jam nuts (Item 14),
starwashers (Item 15), and nuts (Item 16). Torque nuts to 320 ft-lbs.
8. Install two (2) hydraulic hoses (Item 6) on the two (2) elbows (Item 5)
on each outrigger cylinder (Item 1). For final tightening, torque swivel
nuts on hoses to 44–48 ft-lbs.
9. Connect the wiring harness (Item 4) on the differential pressure switch
(Item 2). Install a tie (Item 3) to secure the pressure switch wires to the
wiring harness or the hydraulic hoses.
10. Secure the wiring harness and hydraulic hoses to the clamp plate with
a double tube clamp (Item 12), lockwasher (Item 11), and capscrew
(Item 10). Torque the capscrew to 276 in-lbs.
Outrigger Cylinders
General
Fig. 10-3: Outrigger Cylinders
0
80
60
40 20
-20
V
1082