Lull 944E-42 Service Manual - Manual (Page 244)

Transfer Carriage
11-4 944E-42
11.3.1 Transfer Carriage Removal
1. Level the vehicle, place the travel select lever in the
(N) NEUTRAL DETENT position, engage the
parking brake.
2. Move the transfer carriage 5 ft. 8 in. (172 cm) so that
the pin (1) connecting the transfer cylinder to the
transfer carriage is at a pin access hole (2) near the
rear of the cab.
3. Remove the top snap ring (3) from the transfer
carriage pin (1).
4. Temporarily tape the pin in place so it will not fall out
during the following procedure.
5. Move the transfer carriage all the way forward.
6. Remove the tape and the pin (1).
7. If you are replacing the pin, remove the bottom snap
ring (3).
8. Shut the engine OFF.
9. Park the machine on a firm, level surface, level the
machine, fully retract the boom, lower the boom,
place the travel select lever in the (N) NEUTRAL
position, engage the parking brake and turn the
engine OFF.
10. Place a Do Not Operate Tag on both the ignition key
switch and the steering wheel, stating that the
machine should not be operated.
11. Open the engine cover. Allow the system fluids to
cool.
12. Properly disconnect the batteries.
13. Remove the boom as described in Section 3.3,
“Boom Assembly Maintenance.”
14. Remove locknuts, washers, Lull logo plate and black
backing from the rear of the vehicle.
15. Remove the bolts (4) and stop blocks (5) on both
sides.
16. Label, disconnect and cap the two hydraulic hoses
connecting the lift cylinder (6) to the hydraulic
junction manifold (7). Cap all fittings and openings to
keep dirt and debris from entering the hydraulic
system.
17. Secure the lift cylinder with a sling and take up any
slack.
MU3051
1
2
MU5491
3
1
WARNING
To avoid personal injury and/or equipment damage,
supporting the lift/lower cylinder is essential when
lifting and reinstalling it back on the vehicle. Make
sure that the lift/lower cylinder is properly supported
until it is completely removed.
MU1641
4
5
4
5