2 installing wheel and tire assembly onto machine, 6 brakes, 1 brake disc inspection – Lull 944E-42 Service Manual User Manual

Page 84: Brakes, Installing wheel and tire assembly onto machine, Brake disc inspection, Caution

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Axles, Drive Shafts, Wheels and Tires

5-12

944E-42

5.5.2

Installing Wheel and Tire Assembly
onto Machine

Note: The wheel and tire assemblies must be installed
with the directional tread pattern “arrows” facing in the
direction of forward travel.

1. Position wheel onto studs on wheel end of axle.

2. Install wheel lug washers.

3. Start all nuts by hand to prevent cross threading. DO

NOT use a lubricant on threads or nuts.

4. Tighten lug nuts in an alternating pattern as

indicated in figure. Torque to 430-470 lb-ft (583-637
Nm).

5. Remove machine from supports.

6. Remove the Do Not Operate Tags from both the

ignition key switch and the steering wheel.

7. Drive the machine and aggressively steer and brake

several times. Re-torque the lug nuts.

5.6

BRAKES

5.6.1

Brake Disc Inspection

Check the brake disks for wear every 1,000 hours of
operation or yearly.

For more information on brake disc inspection, refer to
the appropriate axle repair manual.

a. Front Axle

1. Block all four wheels to help prevent the machine

from moving after the parking brake is disabled.

2. Remove the four capscrews securing the valve plate

cover to the cab floor. Remove the cover.

3. Attach a remote portable hydraulic pressurizing unit

to the park brake gauge port (1) on the secondary
function manifold (2) mounted on the valve plate.

Note: DO NOT turn the key switch to the ON position.
DO NOT release the parking brake switch. Oil pressure
will be lost and parking brake will be engaged.

4. Pressurize the parking brake with the pressurizing

unit. Close the needle valve on the pressurizing unit.

MAH0460

Tread “arrows” must point

forward

Install tires onto wheels to

rotate in proper direction

MY4200

1

3

8

6

9

4

10

5

2

7

CAUTION

DO NOT exceed 650 psi (45 bar) when pressurizing
the park brake. Applying to much pressure may
damage the brake seals.

OU0742

2

1

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