Integrating the whistle or tweeter on a pcb, Traces, Grounds and returns – ElmoMC SimplIQ Digital Servo Drives-Whistle Installation Guide User Manual

Page 22: Traces 3.5.2. grounds and returns

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Whistle and Tweeter Installation Guide

Installation

MAN-WHTWIG (Ver. 1.604)

www.elmomc.com

22

3.5. Integrating the Whistle or Tweeter on a PCB

The Whistle and Tweeter are designed to be mounted on a PCB, either by soldering its pins
directly to the PCB or by using suitable socket connectors. In both cases the following rules
apply:

3.5.1.

Traces

1.

The size of the traces on the PCB (thickness and width) is determined by the current

carrying capacity required by the application.

The rated continuous current limit (Ic) of the Whistle and Tweeter is the current used

for sizing the motor traces (M1, M2, M3 and PE) and power traces (VP+, PR and PE).

For control, feedbacks and Inputs/ outputs conductors the actual current is very small

but “generous” thickness and width of the conductors will contribute to a better
performance and lower interferences.

2.

The traces should be as short as possible to minimize EMI and to minimize the heat

generated by the conductors.

3.

The spacing between the high voltage conductors (VP+, PR, M1, M2, M3, VL) must be at

least:

Surface layer: 1.5 mm

Internal layer: 0.10 mm

Complying with the rules above will help satisfy UL safety standards, MIL-STD-275 and the IPC-
D-275 standard for non-coated conductors, operating at voltages lower than 100 VDC.

3.5.2.

Grounds and Returns

The “Returns” of the Whistle and Tweeter are structured internally in a star configuration. The
returns in each functional block are listed below:

Functional Block

Return Pin

Power

PR (Power Return)

Internal Switch Mode P.S.

PR (Power Return)

RS232 Communications

RS232_COMRET (J1/3)

CAN Communications

CAN_COMRET (J1/20)

Control section

Internal, not accessible

Main Feedback

SUPRET (J2/2)

Aux. Feedback

SUPRET (J1/4)

Analog input

ANLRET (J2/2)

The returns above are all shorted within the Whistle and Tweeter in a topology that results in
optimum performance.

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