User instructions – Lightforce HID UPGRADE KIT User Manual

Page 2

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User Instructions

SAFETY NOTES

DO NOT CUT ANY PART OF THE BALLAST OR BULB CABLES

DO NOT EXTEND THE CABLE BETWEEN THE BALLAST AND THE BULB

ALWAYS DISCONNECT POWER BEFORE DISASSEMBLY OF LIGHT

ALWAYS WEAR SAFETY GLASSES WHEN HANDLING ANY BULB

DO NOT HANDLE THE GLASS SECTION OF BULB

Handle the base of bulb only, if glass gets dirty then clean with Isopropyl Alcohol or Methylated Spirits.

READ ALL INSTRUCTIONS BEFORE COMMENCING INSTALLATION

Box Contents

Tools Recommended

INSTRUCTION DATA

PRODUCT: LANCE HID

STRIKER HID
BLITZ HID

VER:

2.0

DATE:

JANUARY 2009

1x HID Bulb and Bulb Holder

1x 3mm Buttonhead Set Screw

1x Ballast

1x Rubber Grommet

1x Loom for Ballast

2x Sections of Heat Shrink

2x High Voltage Connectors

1x User Instructions

1x 2mm Hex Key

1

6

Operating Voltage at Ballast

Mounting Fastener Torque Specifications

For 12V Light – 9-16VDC, Nominal – 12.8VDC

All M10 bolts - 70Nm (50lb-ft)

For 24V Light – 21-29VDC, Nominal – 25.6VDC

Recommended Operating Temperature (ambient)
-40°C > +40°C MAXIMUM
-40°F > +104°F MAXIMUM

Electrical Connections
The ballast is fitted with a waterproof electrical connector. Also included is the mating
connector fitted with a length of cable (loom adaptor) - for connection with the existing
wiring harness.

Ballast Mounting

l

Locate suitable position to mount ballast

l

Fasten ballast to the desired location

l

Run cable to light and connect

Fitting Supplied Loom Adaptor

l

Strip the outer insulation (approx 5mm) from the end of your existing or new driving
light loom.

l

If using heatshrink, slide this on the cable now!

l

Connect BLUE wire to the POSITIVE (+) on your loom, BROWN to NEGATIVE (-).

l

Connect (solder recommended) your loom cables and check for integrity.

l

Insulate all connections (shrink heatshrink if using) to protect from electrical hazards
and weather.

IMPORTANT: DO NOT REMOVE CONNECTOR FROM BALLAST CABLE; THIS WILL
LEAD TO WATER INGRESS AND VOID WARRANTY

CAUTION: IMPROPER INSTALLATION OF THE TERMINALS AND CONNECTOR WILL
AFFECT THE RELIABILITY AND OPERATION OF YOUR LIGHTS

Specifications

Wire stripper
Soldering iron
Heatgun
1mm (1/32”) jewellers screw driver
3mm (1/8” )drill bit
7mm (9/32”) dill bit
Medium sized screw driver

General Care and Safety Tips
CAUTION
: NEVER USE ANY SOLVENT BASED CLEANERS OR INDUSTRIAL DETERGENTS
WHEN CLEANING YOUR LIGHTS.

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