WarmlyYours TempZone Solder Method Wire - Manual

Damaged Area
Cut
Teflon Insulation
Inner Core
Braided Ground Sheath
1/2”
Cut
You will need:
Solder
Tools
2 x 1/4” heat shrink tubing
Fastenal P/N 0714595
Utility Knife Hot Air Pistol
Step 1 - Determine where the damage is and make a
clean cut through the wire.
Step 2 - Place a heat shrink tube over one side of the wire
and the other tube over the other wire.
S tep 3 - Strip 1” of the outer insulation from both cables.
Step 4 - Separate the braided sheath wire from the
inner layer of insulation.
Step 5 - Shorten inner conductor wire to 1/2”.
Step 6 - Push the inner conductor wires into each other
and apply enough solder to secure them.
Step 8 - Overlap both braided sheath wires and
solder them together.
Step 7 - Slide the heat shrink tube over the connections and shrink
it with a hot air pistol. Do not use a naked flame.
Step 9 - Slide the heat shrink tube over all the connections and
shrink it with a hot air pistol. Do not use a naked flame.
a
a
b
b
BRAIDED GROUND SHIELD TEFLON INSULATION
TEFLON INSULATION STRANDED CONDUCTOR CORE
Wire Construction
Instructions for TempZone™ Solder Method
Wire Repair
24/7 Installation Support • Lifetime Technical Assistance • Free Design Service • www.WarmlyYours.com • (800) 875-5285
30084-B 5/10
Soldering Iron
IT IS EXTREMELY IMPORTANT THAT NO INNER CONDUCTOR
WIRES ARE EXPOSED OUTSIDE OF HEAT SHRINK TUBE