Rockwell Automation 2090 Ultra3000 Servo Drives Integration Manual - Manual (Page 114)

Publication 2098-IN005C-EN-P — March 2008
114 Interconnect Diagrams
Wiring Examples This appendix provides wiring examples to assist you in wiring the
Ultra3000 drive system. The notes in this table apply to the power,
shunt, motor, actuator, and control string interconnect diagrams.
ATTENTION
The National Electrical Code and local electrical codes
take precedence over the values and methods provided.
Implementation of these codes are the responsibility of
the machine builder.
Note Information
1 A disconnecting device is required for maintenance and safety. If a grounded neutral is used instead of L2, only L1 may be switched or fused.
2 An isolation transformer is optional. If the transformer secondary has a neutral connection, neutral must be bonded to ground. Multiple drive
modules may be powered from one transformer or other ac supply source.
3 Do not daisy chain drive module power connections. Make separate connections directly to the ac supply.
4 For power wiring specifications, refer to the Ultra3000 Installation Manual, publication 2098-IN003.
5 For input fuse sizes, refer to the Ultra3000 Installation Manual, publication 2098-IN003.
6 May be used to maintain power to logic section of drive and status indicators when main ac input power is removed. A separate ac line source
may be used if voltage is between 88…265V ac (rms) on 2098-DSD-xxx (230V drives) or 207…528V ac (rms) on 2098-DSD-HVxxx (460V drives). In
this configuration, a separate line filter for logic power may be required.
7 Place ac (EMC) line filter as close to the drive as possible and do not route very dirty wires in wireway. If routing in wireway is unavoidable, use
shielded cable with shields grounded to the drive chassis and filter case. For ac line filter specifications, refer to the Ultra3000 Installation
Manual, publication 2098-IN003.
8 Drive Enable input must be opened before main power is removed and auxiliary power is present, or a drive fault will occur. A delay of at least 1.0
second must be observed before attempting to enable the drive after main power is restored.
9 Cable shield clamp must be used in order to meet CE requirements. No external connection to chassis ground required.
10
ATTENTION
Implementation of safety circuits and risk assessment is the responsibility of the machine
builder. Please reference international standards EN1050 and EN954 estimation and safety
performance categories. For more information refer to Understanding the Machinery Directive,
publication SHB-900.
11 The recommended minimum wire size for wiring the safety circuit is 1.5 mm
2
(16 AWG).
12 For motor cable specifications and drive/motor cable combinations, refer to the Kinetix Motion Control Selection Guide, publication GMC-SG001.
13 The Ultra3000 drive referenced is either a 2098-DSD-xxx or 2098-DSD-xxxX (Ultra3000 with indexing), 2098-DSD-xxx-SE (SERCOS interface),
2098-DSD-xxx-DN (DeviceNet interface), or 2098-DSD-xxxX-DN (DeviceNet with indexing) 230V drive.
14 The Ultra3000 drive referenced is either a 2098-DSD-HVxxx or 2098-DSD-HVxxxX (Ultra3000 with indexing), 2098-DSD-HVxxx-SE (SERCOS
interface), 2098-DSD-HVxxx-DN (DeviceNet interface), or 2098-DSD-HVxxxX-DN (DeviceNet with indexing) 460V drive.
15 Wire colors are for flying-lead cable and may vary from premolded cable connectors.
16 Motor power cables (2090-XXNPMF-xxSxx and 2090-CPBM6DF-16AAxx) have a drain wire that must be folded back under the cable shield clamp.
17 Only the MPG-Bxxx encoder uses the +5V dc supply. MPL-B3xx…MPL-B9xx and 1326AB (M2L/S2L) encoders use the +9V dc supply.
18 Only the MPL-A5xx encoders use the +9V dc supply. MPG-Axxx and MPL-A3xx, MPL-A4xx, MPL-A45xx encoders use the +5V dc supply.
19 MPL-A15xx, MPL-A2xx, MPF-A3xx, MPF-A4xx, MPF-A45xx, MPS-Axxx, and MPAS-Axxx encoders use the +5V dc supply. MPL-B15xx, MPL-B2xx,
MPF-A5xx, MPF-Bxxx, MPS-Bxxx, and MPAS-Bxxx encoders use +9V dc.
20 Brake connector pins for MPF-A/B5xx motors are labeled plus (+) and minus (-). All other MP-Series brake connector pins are labeled F and G.
Power connector pins on MPF-A/B5xx motors are labeled U, V, W, and GND. All other MP-Series power connector pins are labeled A, B, C, and D.
21 Use a flyback diode or MOV for noise suppression of the motor brake coil. Refer to Controlling a Brake Example on page 131.
22 Relay Output (CN1, pins 43 and 44) must be configured as Ready in Ultraware software.
23 The preferred method for supplying auxiliary power is by using the 12-pin or 44-pin drive-mounted breakout board with 24V to 5V auxiliary power
converter (2090-U3CBB-DM12 or -DM44). Auxiliary +5V power is required to maintain encoder position when the main ac power is disconnected.