Troubleshooting guide, Start up conditions, Thermal expansion – Kenmore ELITE 153.33264 User Manual

Page 33: Thermal expansion tank specifications, Expansion tank sizing chart, Strange sounids, Draft hooid operation, Caution

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TROUBLESHOOTING GUIDE

Start Up Conditions

Thermal Expansion

CAUTION

Property Damage Hazard

■ Avoid water heater damage.
' Install thermal expansion tank or device if necessary.
' Contact qualified installer or service agency.

As water is heated, it expands (thermal expansion). In a

closed system, the volume of water will grow. As the volume of

water grows, there will be a corresponding increase in water

pressure due to thermal expansion. Thermal expansion can
cause premature tank failure (leakage). This type of failure is
not covered under the limited warranty. Thermal expansion
can also cause intermittent temperature-pressure relief valve
operation: water discharged from the valve due to excessive
pressure build up. The temperature-pressure relief valve is
not intended for the constant relief of thermal expansion. This
condition is not covered under the limited warranty.

A properly sized thermal expansion tank should be installed
on all closed systems to control the harmful effects of thermal
expansion. Thermal expansion tanks are available from Sears
stores and through the Sears Service Centers. Contact the

local plumbing inspector, water supplier and/or the Sears
Service Center for assistance in controlling these situations.
See Figure 41.

Thermal Expansion Tank Specifications

Model

Number

Tank

Capacity

In Gallons

Dimensions

in Inches

Pipe

Fitting

On Tank

Diameter

Length

153.331020

2

8 (203 mm) 12-3/4 (323 mm) 3/4" Male

153.331050

5

11 (279 mm) 14-3/4 (375 mm) 3/4" Male

TABLE 6

Expansion Tank Sizing Chart

Expansion

Tank

Capacity

Needed

Inlet*

Water

Pressure

Water Heater Capacity (Gallons)

30

40

50

66

82

40psi

2

2

2

5

5

50psi

2

2

2

5

5

60psi

2

2

5

5

5

70osi

2

2

5

5

5

80psi

2

5

5

5

5

TABLE 7

‘Highest recorded inlet water pressure in a 24 hour period or regulated
water pressure.

NOTE: Expansion tanks are pre-charged with a 40 psi air
charge. If the inlet water pressure is higher than 40 psi, the

expansion tank’s air pressure must be adjusted to match
that pressure, but must not be higher than 80 psi.

HOT

COLD^

WATER HEATER

COLD WATER

INLET FITTING

(3)

PRESSURE

REDUCING

VALVE WITH

BY-PASS

(

2

)

/

PRESSURE GAUGE INLET COLD

WATER SHUT-OFF

RECOMMENDED INSTALLATION

" (VERTICAL MOUNTING)

WATER HEATER

COLD WATER

Strange Sounids

Possible noises due to expansion and contraction of some metal
parts during periods of heat-up and cool-down do not represent
harmful or dangerous conditions.

Condensation causes sizzling and popping within the burner area
during heating and cooling periods and should be considered
normal. See “Condensation” section.

Draft Hooid Operation

Check draft hood operation by performing a worst case
depressurization of the building. With all doors and windows
closed, and with all air handling equipment and exhaust fans
operating such as furnaces, clothes dryers, range hoods and
bathroom fans, a match flame should still be drawn into the draft
hood of the water heater with its burner firing. If the flame is not
drawn toward the draft hood, shut off water heater and make
necessary air supply changes to correct.

33

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