Neuspeed 65.10.85 - Manual

NEUSPEED® • 3300 Corte Malpaso • Camarillo, CA 93012 • 805.388.7171 • 805.388.0030 FAX •
[email protected] • www.neuspeed.com
P-FLO AIR INTAKE KIT – PART #65.10.85
Fits: Audi S3 (8P) 2.0T FSI, VW Golf V GTI Pirelli, Golf VI GTI Edition 35, Golf R, Scirocco R 2.0T FSI and MK V w/factory K04 Conversion
PARTS LIST: TOOLS REQUIRED:
1 – INTAKE PIPE 1 – HEAT SHIELD 1 – NEUSPEED FILTER 2 – SS WASHER 1 – T20 TOX 1 – FLAT BLADE SCREW DRIVER 1 – PHILIPS SCREWDRIVER
1 – SILICONE HOSE 2 – PHILIPS HEAD SCREWS M4x8mm 1 – HEX SCREW M6x10mm 1 – 4mm HEX KEY WRENCH 1 – SPRING CLAMP PLIERS 1 – 10MM WRENCH
1 – RUBBER ISOLATOR 1 – #40 CLAMP 1 – #44 CLAMP 1 – 24mm 12 POINT SOCKET
1. Remove the intake air duct: There are
two T20 Torx screws that attach duct to
the front core and a spring clamp at
hose connection to the air filter box
(engine cover).
2. Disconnect electrical connector at MAF
(Mass Air Flow) sensor and remove
sensor mounting screws (T20 Torx),
now pull out sensor.
3. Using spring clamp pliers, disconnect
Diverter Valve hose from intake pipe.
4. Unclip Diverter Valve hose from air filter
box.
5. Unclip and disconnect turbo intake hose
from air filter box.
6. There are four rubber grommet mounts
holding air filter box (engine cover) to
engine. Lift up one corner of air filter
box at a time to detach.
7. Remove turbo intake hose at turbo by
squeezing spring clamp with spring
clamp pliers. CAUTION: Do not let any
debris or objects fall into turbo inlet or
damage may occur.
8. Installing NEUSPEED heat shield: First
remove the (2) 10mm hex nuts located
on bottom side of factory heat shield
connecting the rear air filter box (engine
cover) mounts. Then using a 24mm 12
point socket, unscrew the mounts.
9. Install NEUSPEED heat shield using
original air filter box mounts with SS
washers supplied. Then reinstall 10mm
hex nuts on bottom side.
10. Install silicone hose onto turbo with #40
clamp supplied and tighten.