RLE Cable Construction - Manual

Cable Construction Guide
Thank you for purchasing the SeaHawk sensing and non-sensing cable construction
kit (part number CCK-LD). This guide describes how to use this kit to construct cables
in the length required for your application.
If you need further assistance, contact RLE Technologies at [email protected] or
call us at 800.518.1519,
Supplies for Installation
Sold Separately
♦ SeaHawk Leak Detection Sensing Cable, LD-SC-xx
♦ SeaHawk Non-Sensing Cable, LD-NSC-xx
♦ Cable Connector Kit, CCK-LD
♦ Pin Crimp Tool, SCPC
♦ Cable Stripper, SCCS
Contents of This Kit
Sensing Cable Assembly
(Orange Cable, RLE #1227)
1 Spool the cable to the desired length (1’ minimum to 100’ maximum).
2 Slide the 3/8 x 1/2 inch (Part# 1151) shrink tube over each end of the
sensing cable. Shrink it with a heat source 1 inch from each end.
3 Using dikes or needle nose pliers, untwist the orange carrier above the
shrink tube. Trim both ends to 3/4”.
4 Split the orange carrier as far as the shrink tube and strip them 3/8”.
Note: If you are not going to put the pins or sockets on at this time, leave the
strip plug on the wires.
5 Crimp the connector sockets (RLE Part #1295 & 1300) on one side (slide
back the black braiding to expose approximately 1/8” of the silver wire
before crimping). Crimp the connector pins (RLE Part #1296 & 1299) on the
opposite side (slide back the black braiding to expose approximately 1/8” of
the silver wire before crimping).
6 Slide the grips (2) (Part #2409) and boots (2) (Part #2410) over both ends
as shown below. Snap the sockets into the plug (Part #1298) and the pins
into the receptacle (Part #1294) as follows: Orange wire with writing in pin 1,
Orange wire with-out writing in pin 4, The black braided wires as they fall
into pin 2 & 3 respectively.
7 Screw the grips onto the plug and receptacle, and tighten by hand. Screw
the boots onto the grips, and tighten by hand.
v 1.2
(09/2014)
© Raymond & Lae Engineering, Inc. 2011. All rights reserved. RLE ® is a registered trademark and Seahawk™, Falcon™, and
Raptor™ are trademarks of Raymond & Lae Engineering, Inc. The products sold by Raymond & Lae Engineering, Inc. are
subject to the limited warranty, limited liability, and other terms and conditions of sale set forth at rletech.com.
66101-2, RLE Part #3257 (Blue Dot)
(2 per sensing cable) Sockets
66105-2 RLE Part #3254 (Blue Dot)
(2 per sensing cable, 4 per non-sensing cable) Sockets
66099-2, RLE Part #3256 (Blue Dot)
(2 per sensing cable) Pins
66103-2, RLE Part #3255 (Yellow Dot)
(2 per sensing cable, 4 per non-sensing cable) Pins
206060-1, RLE Part #1298
Plug 206153-1, RLE Part #1294
Receptacle
207490-1, RLE Part #2410
Grip (2 per cable) 207489-1, RLE Part #2409
Boot (2 per cable)
Shrink Tubing
3/8 x 1/2 (2 per sensing cable)
RLE Part #1151
3/16 x 1 (2 per non-sensing cable),
RLE Part #2505
1/4 x 1 (2 per non-sensing cable),
RLE Part #2550
Part #1295 (2) small black wires - Crimp
Part #1300 (2) large orange wires - Crimp
Part #1296 (2) small black wires - Crimp
Part #1299 (2) large orange wires - Crimp
Part #1298 Plug Part #2409 Grip
Part #2410 Boot Part #2409 Grip