Jordan Valve Mark 62 Series - Internally Piloted Regulator User Manual

Ideal installation, I & m mark 62, Trouble shooting

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3170 Wasson Road • Cincinnati, OH 45209 USA

Phone 513-533-5600 • Fax 513-871-0105

[email protected] • www.jordanvalve.com

I & M Mark 62

Installation & Maintenance Instructions for Mark

62 Piloted Pressure Regulators 1/2” to 2” (PPRV)

Warning: Jordan Valve pressure regulators must only be used, installed and repaired in accordance with these
Installation & Maintenance Instructions. Observe all applicable public and company codes and regulations. In the
event of leakage or other malfunction, call a qualified service person; continued operation may cause system failure
or a general hazard. Before servicing any valve, disconnect, shut off, or bypass all pressurized fluid. Before disas-
sembling a valve, be sure to release all spring tension.

Please read these instructions carefully!

Your Jordan Valve product will provide you with long,

trouble-free service if it is correctly installed and main-

tained. Spending a few minutes now reading these in-

structions can save hours of trouble and downtime later.

When making repairs, use only genuine Jordan Valve

parts, available for immediate shipment from the factory.

Ideal Installation

To protect the valve from grit, scale, thread chips

1.

and other foreign matter, ALL pipelines and piping
components should be blown out and thoroughly
cleaned before the installation process begins.
Shutoff valves, pressure gauges, and by-pass pip-

2.

ing should be installed as indicated in the diagram
above to provide easier adjustment, operation and
testing.
A line strainer should be installed on the inlet side

3.

of the valve to protect it from grit, scale, and other
foreign matter. A 0.033 perforated screen is usually
suitable for this purpose. Line strainers are avail-
able from Jordan Valve.
For best control, 3’ 0” straight sections of pipe

4.

should be installed on either side of the valve.

In preparing threaded pipe connections, care

5.

should be exercised to prevent pipe-sealing com-
pound from getting into pipelines. Pipe sealing
compound should be used sparingly, leaving the
two end threads clean. Jordan uses, and recom-
mends, thread sealer Teflon ribbon.
The flow arrow on the valve body must be pointed

6.

in the direction of the flow. Ideally the valve should
be installed in the highest horizontal line of pip-
ing to provide drainage for inlet and outlet piping,
to prevent water hammer, and to obtain faster re-
sponse.
If possible, install a relief valve downstream from

7.

the valve. Set at 15 psi above the control point of
the valve.
In hot vapor lines, upstream and downstream pip-

8.

ing near the valve should be insulated to minimize
condensation.
In gas service, expand the outlet piping at least

9.

one pipe size, if the control pressure (downstream)
is 25 percent of the inlet pressure or less. A stan-
dard tapered expander connected to the outlet of
the valve is recommended..
Where surges are severe, a piping accumulator is

10.

recommended.
On steam control applications, install a steam trap

11.

with sufficient capacity to drain the coil or condens-
er. Be sure to have a good fall to the trap, and no
backpressure. Best control is maintained if the coil
or condenser is kept dry.

Trouble Shooting

If you experience erratic control:

Oversizing causes cycling and hunting and reduces

the rangeability of the valve. Make certain that your
sizing is correct.
Steam traps downstream may need attention.

Safety valve may be jammed open.

Excessive foreign matter on seats.

Valve stroke out of adjustment. Check and readjust

if necessary.
Valve disc may not be moving freely. Check disc

guide clearance.

Main Steam Line

Condensate Return Line

1. Shut off Valve

2. Pipe Union

3. Strainer and Drain Valve

4. Pressure Gauge

5. Jordan Regulator

6. Relief Valve

7. Steam Trap

1

6

3

1

1

2

1

5

4

By-Pass Line

4

7

2

R

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