Disassembly, Installing nox baffles, Changing main burner orifices – Honeywell PGF3 User Manual

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3/17/06

Disassembly

Refer to Figure 1 and the following steps.

Disassembly

Figure 1

1. After shutting off gas supply and electric power to the unit

remove the access door, exposing gas valve and burner

compartment.

2. Disconnect gas line from gas valve so manifold assembly

can be removed.

3. Disconnect wiring at gas valve. Be sure to note the proper

location of any and all electrical wiring disconnected.

4. If converting from Propane Gas to Natural Gas, remove the

pilot supply line from the gas valve.

5. Remove the four (4) screws holding the manifold and gas

valve to the manifold supports. Do Not discard any screws.

6. Carefully remove the manifold assembly.
7. If converting from Propane Gas to Natural Gas in the state of

California, NOx baffles must be installed to comply with

California law. NOx baffles can be ordered from Fast Parts.

Remove the two (2) screws holding the burner assembly in

place. Install the correct NOx baffle for the unit, if required,

and replace the Burner Assembly using the original two

screws, Figure 2.

Installing NOx Baffles

Figure 2

or

Changing Main Burner Orifices

1. Remove the gas burner orifices from the manifold assembly

using a box end wrench or socket wrench, figure 3, and re-

place them with the proper orifice size for the specific fur-

nace model, input size, and altutude from table 1.

Changing Orifices

Figure 3

2. Tighten the orifices so they are 1

3

/

16

″ from the face of the

orifice to the backside of the manifold (See Figure 4). Make

sure orifice is installed straight so that it forms a right angle

(90°) to the manifold.

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