Operation, Auxiliary switch adjustment – Honeywell Modutrol IV Motors Series 90 User Manual

Page 10

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SERIES 90 MODUTROL IV™ MOTORS

63-2190—3

10

Auxiliary Switch Adjustment

1. Remove the top cover from the motor to gain access to

the motor terminals and auxiliary cams.

2. Disconnect the controller from the motor.

3. Connect a potentiometer to the motor as shown in Fig. 7.

4. Using the potentiometer, drive the motor to the position

where the auxiliary equipment is to be switched.

5. For a 1° switch differential, check continuity of the

auxiliary switch contacts R-B and rotate the cam as

follows:

a. If the contacts are open, rotate the cam clockwise

until the R-B contacts close.

b. If the contacts are closed, rotate the cam

counterclockwise until the R-B contacts open.

6. For a 10° switch differential:

a. Spring return models: rotate the cam approximately

180° so that the slow-rise portion of the cam

actuates the switch. Then check continuity of the

auxiliary switch contacts R-B

b. Non-spring return models: check continuity of the

auxiliary switch contacts R-B.

7. Rotate the cam as follows:

a. If the contacts are open, rotate the cam

counterclockwise until the R-B contacts close.

b. If the contacts are closed, rotate the cam clockwise

until the R-B contacts open.

8. Check for proper auxiliary equipment differential and

switching by driving the motor though the full stroke in

both directions.

9. Disconnect the potentiometer, reconnect the controller,

and replace the motor top cover.

NOTE: Changing the differential from 1° to 10° reverses the

switching action. For example, with a 10° differential,

switch contacts R-B make and R-W break on a

counterclockwise (closed) rotation. With a 1°

differential, switch contacts R-W make and R-B

break on a counterclockwise (closed) rotation.

OPERATION

Use Series 90 Modutrol IV Motors for standard Series 90

operation (see Table 6):

1. Two potentiometers, one in the controller and one in the

motor, along with the motor resistor network, form a

bridge circuit. As long as the value of the controlled

medium remains at the setpoint, the circuit remains

balanced and the motor does not run.

2. When the controlled medium value changes, the

controller potentiometer wiper moves, unbalancing the

bridge circuit.

3. The imbalance is amplified and energizes switching to

drive the motor in the direction necessary to correct the

controlled medium change.

4. As the motor shaft rotates, it turns the feedback

potentiometer, rebalancing the bridge circuit, stopping

the motor.

Table 6. Modutrol IV Motor Operation.

Fig. 10. Attaching a shunt resistor to TRADELINE motors.

Table 7. Cam Arrangements.

Motor Type

Signal

Resulting Action

Non-Spring Return

or Spring Return

Open W and short

R to B

drives open

Open B and short

R to W

drives closed

Jumper R-W-B

drives to midstroke

None

stops (none)

Non-Spring Return Power Loss
Spring Return

Power Loss

spring returns

(closed)

Motor

Inner

Cam

Outer

Cam

M9164D1009, M9174D1007

Red

Blue

M9175D1014
M9172W1004

Red

Red

ALL OTHER M9164, M9172, M9175 Blue

Red

M9161, M9171
M9184, M9194
M9185, M9186
M9484, M9494
ALL OTHER M9174

Blue

Blue

T1

T2

R

B

W

M17626

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