Harley-Davidson 77197-07 - Manual (Page 2)

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1. Cruise control cable
2. Harness retainer
3. Rear cylinder head
4. From hole in frame crossmember plate
Figure 2. Routing Cruise Cable from Cruise Control Module
to Carburetor or Induction module (left side view)
NOTE
Prior to performing the next step, it may be necessary to cut
the wire ties securing the main harness to the frame tube
(above mounting area) and temporarily move harness aside
to allow adequate room for cruise module installation. It may
also be necessary to move the charcoal canister hose to the
side and secure to frame tube with cable tie (8).
7. See Figure 3. Remove the fuse block cover panel by
pulling straight out from mounts and temporarily position
the cover away from the mounting area. Align the cruise
module studs (and grommets) with mounting holes in
battery box and push module firmly into position. Make
sure grommets enter mounting holes in battery box.
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1. Cruise control
2. 10-Place connector
3. Cable tie
4. Cruise control cable
5. To frame crossmember hole
Figure 3. Mount Cruise Control Module
8. See Figure 10. Obtain the three flange locknuts (7) and
install to cruise control module studs (inside battery box).
Tighten nuts 9-11 ft-lbs (12.2-15 Nm). Locate the 10-place
connector harness (normally wire tied to frame tube next
to battery box) and cut the tie. Route downward and install
the 10-place connector into cruise module.
9. Reinstall the fuse block cover panel by sliding (side
channels) back onto mounts. See Figure 10. Obtain cable
tie/s (8) from kit. Bundle wire harnesses (moved to install
cruise module) along side of cruise module to allow the
side cover to be reinstalled.
10. Return to cruise cable end near carburetor or induction
module. Follow instructions in applicable Service Manual
to connect cruise cable to carburetor or induction module.
See Figure 10. Use new retaining ring (6) from kit when
installing cable end to carburetor/Induction module.
Install New Right Handlebar Control with Harness
Do not remove or install the master cylinder assembly
without first positioning a 5/32-inch (4 mm) thick insert
between the brake lever and lever bracket. Removing or
installing the master cylinder assembly without the insert
in place may result in damage to the rubber boot and
plunger on the front stoplight switch. (00324a)
NOTE
Use the eyelet of an ordinary cable strap if the cardboard insert
is not available.
1. See Figure 4. Place a 5/32 inch cardboard insert between
the brake lever and lever bracket.
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1. 5/32 inch cardboard insert
Figure 4. Install Cardboard Insert
2. Using a T27 TORX ® drive head, remove two screws with
flat washers securing the handlebar clamp to the master
cylinder housing. Remove brake lever/master cylinder
assembly and clamp from the handlebar. Use a cable tie
or other means to keep the assembly out of the way.
3. Using T25 TORX drive head, remove the upper and lower
switch housing screws.
4. Remove the friction shoe from the end of the tension
adjuster screw. Save friction shoe for reinstallation.
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