Troubleshooting – HONDA FL5540K0 User Manual

Page 43

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TROUBLE

SHOOTING

TROUBLE

SHOOTING

SYSTEM DOES NOT WORK AT ALL

PTO

in

'OFF'

position

-

Put

to

'ON'.

No oil

in system

-

Fill to proper level.

Check system for leaks.

Oil low

in reservoir

-

Check and fill to

proper level. Check system for leaks.

Restriction

in system

-

Oil suction line

could be collapsing to cut off oil supply.

Replace line.

Air leaks

in

pump suction line

-

Check

hose clamps or replace hose.

Dirt

in pump

-

Clean and repair pump. If

needed, drain and flush hydraulic system.

Badly worn pump

-

Check for problems

causing pump wear.

Oil leak

in

pressure lines -Tighten fittings

or replace defective lines.

Hoses attached improperly

-

Attach

properly and tighten securely.

Control Valve Defective

-

Replace

SYSTEM RUNS WITH

STOPS

AND STARTS

Air

in

system

-

Examine suction side

of

system for leaks. Make sure oil level is
correct.

To

get air out of system after oil level

is correct and leaks fixed, use bucket and
loader cylinders 5

to

6

times to purge the

system of air.

Cold oil

-

Oil viscosity may be too high at

start. Before operating, allow oil to warm up.

Components sticking or binding

-

Check

for

dirt

or gummy deposits.

Pump damaged

-

Check for worn or broken

parts.

SYSTEM RUNS

OR

WORKS SLOWLY

Cold o i l

-

Allow to warm up before

operating.

O i l v i s c o s i t y t o o h e a v y

-

See

specifications on proper oil.

Not enough engine speed

-

Increase

engine speed.

Low

oil

supply

-

Check reservoir and add

oil

if

needed. Check system for leaks that

could cause low

oil.

Air

in system

-

Check suction side of

system for leaks.

Badly worn pump

-

Repair

or replace

pump. Check for problems causing pump

wear such as contaminated oil.

Restriction

in suction line

-

Suction line

could be dirty or have inner walls that are
collapsing to cut

off

oil supply. Clean or

replace suction line.

Oil

leaks

in pressure lines-Tighten fittings

or

replace defective lines.

OVERHEATING

OF OIL

IN SYSTEM

Using incorrect oil

-

See specifications on

proper oil.

Low oil level

-

Fill reservoir. Look for leaks.

Engine

running

too fast

-

Reduce throttle.

Restriction

in hydraulic line

-

Clean or

replace.

Controls stuck

in

partially or full open

position

-

Free both handles

so

they return

to neutral.

41

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