Spark plug service – Honeywell HW2000i User Manual

Page 31

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HW1000i / HW2000i Inverter Generator Owner’s Manual

www.honeywellgenerators.com

25

Spark Plug Service

Spark Plug Service

Spark Plug Service

To ensure proper engine operation, the spark plug must
be properly gapped and free of deposits.

Recommended Spark Plug Replacement: 101566A

*

1.

Stop the generator if the engine is running. Allow to
completely cool.

2.

Place the generator on a flat, level surface.

3.

Remove the top maintenance cover.

4.

Remove the spark plug cap.

5.

Clean any dirt from around spark plug base.

6.

Using the spark plug wrench, loosen and remove the
spark plug.

7.

Inspect the spark plug.

„

If spark plug is damaged or excessively worn, or if
insulator is cracked or chipped, use a new spark
plug.

„

If the spark plug is in good condition, clean spark
plug with wire brush.

8.

Measure spark plug gap with spark plug gauge.

Gap should be: 0.024-0.028 in. (0.60-0.70 mm).

9.

If necessary, adjust gap by carefully bending side
electrode.

10.

Inspect spark plug washer and verify it is in good con-
dition.

11.

Reinstall the spark plug by hand to prevent cross-
threading.

12.

After the spark plug is seated, tighten with the spark
plug wrench to compress the washer.

„

If installing a new spark plug, tighten l/2 turn after
the spark plug seats to compress the washer.

„

If reinstalling a used spark plug, tighten l/8 - l/4 turn
after the spark plug seats to compress the washer.

13.

Reinstall the top maintenance cover.

If the engine has been running, the muffler will
reach temperatures that could cause severe burns.
DO NOT TOUCH.

HW1000i

HW2000i

NGK

CR5HSA

CR6HSA

Bosch

--

UR6AC

Champion

--

P-RZ9HC

Denso

U16FSR-U

U20FSR-U

TABLE 7. Spark Plug Equivalents

To service the spark plug, you will need:

‰ Clean cloth
‰ Spark plug wrench
‰ New spark plug (if existing spark plug is exces-

sively worn or damaged)

‰ Wire brush
‰ Spark plug gauge (for setting spark plug gap)

*

See Maintenance Parts at the end of this manual.

FIGURE 40: Spark Plug Cap Removal

WARNING

FIGURE 41: Spark Plug Removal

FIGURE 42: Correct Spark Plug Gap

NOTICE

The spark plug must be securely tightened. An improperly
tightened spark plug can become very hot and could dam-
age engine. Never use spark plugs that have an improper
heat range. Use only recommended spark plugs or equiva-
lent.

0.024-0.028 in
(0.60-0.70 mm)

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