Document Outline

• AL2xxx_BA_de
• Documented motors – AL2xxx
• Table of contents
• 1 Foreword
  • 1.1 Notes on the documentation
  • 1.2 Documentation issue status
  • 1.3 Intended use
• 2 Guidelines and Standards
  • 2.1 EC declaration of conformity
• 3 Safety
  • 3.1 Safety instructions
  • 3.2 Special safety instructions for the AL2xxx
• 4 Handling
  • 4.1 Transport
  • 4.2 Packaging
  • 4.3 Storage
  • 4.4 Maintenance / Cleaning
  • 4.5 Disposal
• 5 Product identification
  • 5.1 AL2xxx scope of delivery
  • 5.2 AL2xxx type plate
  • 5.3 AL2xxx type key
• 6 Technical description
  • 6.1 Design of the motors
  • 6.2 General technical data
    • 6.2.1 Power derating
  • 6.3 Standard features
    • 6.3.1 Coil unit, primary part (N/S)
    • 6.3.2 Magnetic plate, secondary part
    • 6.3.3 Magnetic Encoder System (MES) (optional)
  • 6.4 Additional equipment
    • 6.4.1 Screws and locating pins
    • 6.4.2 Servo drive and feedback system
• 7 Mechanical installation
  • 7.1 Installation sequence
  • 7.2 Assembling the coil unit
  • 7.3 Assembling the magnetic plates
    • 7.3.1 Inserting the locating pins
    • 7.3.2 Attachment of the magnetic plates
    • 7.3.3 Coil unit and magnetic plate
  • 7.4 Coupling of linear servomotors
    • 7.4.1 Temperature sensor
    • 7.4.2 Layout of the motors
    • 7.4.3 Calculation of the offset
    • 7.4.4 Layout of the wiring
    • 7.4.5 Positions of the phase lines
      • 7.4.5.1 Phase lines AL20xx
      • 7.4.5.2 Phase lines AL24xx
      • 7.4.5.3 Phase lines AL28xx-0 air-cooled
      • 7.4.5.4 Phase lines AL28xx-1 water-cooled
    • 7.4.6 Minimum distance between the motors
  • 7.5 Dismantling sequence
• 8 Electrical installation
  • 8.1 Important notes
  • 8.2 Connection of motors with pre-assembled cables
    • 8.2.1 AX5000 connection diagram for AL2xxx and MES
    • 8.2.2 AX5000 connection diagram for AL2xxx and absolute value encoder
    • 8.2.3 AX5000 connection diagram for AL2xxx and Sin/Cos encoder with zero pulse
    • 8.2.4 AX5000 connection diagram for AL2xxx and TTL encoder with zero pulse
  • 8.3 Temperature sensor
    • 8.3.1 PTC specification
    • 8.3.2 KTY Specification
  • 8.4 Polarity test
• 9 Installation of the water cooling
  • 9.1 General
  • 9.2 Requirements
  • 9.3 Installation of the water cooling connections
    • 9.3.1 AL2xxx
    • 9.3.2 AL28xx-1 water-cooled
  • 9.4 Connecting the hoses
• 10 Commissioning
  • 10.1 Important notes
  • 10.2 General commissioning
    • 10.2.1 Parameterisation
    • 10.2.2 Commissioning
    • 10.2.3 Optimising the control settings
  • 10.3 Troubleshooting
• 11 Technical data
  • 11.1 Term definitions
  • 11.2 AL20xx
    • 11.2.1 Dimensional drawing - AL20xx
  • 11.3 AL24xx
    • 11.3.1 Dimensional drawing - AL24xx
  • 11.4 AL28xx-0 air-cooled
    • 11.4.1 Dimensional drawing - AL28xx-0 air-cooled
  • 11.5 AL28xx-1 water-cooled
    • 11.5.1 Dimensional drawing - AL28xx-1 water-cooled
  • 11.6 Calculation of the brake resistor
• 12 Support and Service