Document Outline

• 1 Introduction
  • 1.1 How to Use This Manual
• 2 Dry Cycle Testing 21.95
  • 2.1 Purpose
  • 2.2 Dry Test TSM-21
• 3 Definitions
• 4 Diagnostic Descriptions
  • 4.1 Clamp Operation
  • 4.2 Router Operation
  • 4.3 Drill Operation
  • 4.4 Overall Machine Operation and Pocket Adjustment
• 5 Procedures
  • 5.1 Clamp Foot Pad or Cylinder Replacement 21.01
    • 5.1.1 TO REPLACE THE CLAMP FOOT PAD:
    • 5.1.2 TO REPLACE THE CLAMP FOOT OR CLAMP CYLINDER:
  • 5.2 Unclogging the Clamp Solenoid 21.10
  • 5.3 Clamp Solenoid Check 21.11
    • 5.3.1 Troubleshooting Steps:
  • 5.4 Clamp Cylinder Check 21.12
    • 5.4.1 TROUBLESHOOTING STEPS:
  • 5.5 Pilot Valve, Clamp Exhaust Check 21.13
    • 5.5.1 TROUBLESHOOTING STEPS:
  • 5.6 Pilot Valve Check and Replacement 21.14
    • 5.6.1 TROUBLESHOOTING STEPS:
    • 5.6.2 REPLACEMENT STEPS:
  • 5.7 Router Motor Operation 21.20
    • 5.7.1 REMOVING / INSTALLING THE ROUTER MOTOR:
    • 5.7.2 SERVICING THE ROUTER MOTOR:
  • 5.8 Adjusting the Web, Router Stop Plate 21.21
    • 5.8.1 WEB ADJUSTMENT STEPS:
  • 5.9 Router Stop Switch (NC) 21.22
    • 5.9.1 TROUBLESHOOING STEPS:
  • 5.10 Unclogging the Router Solenoid 21.30
  • 5.11 Router Check Solenoid 21.31
    • 5.11.1 TROUBLESHOOTING STEPS:
  • 5.12 Router Feed Rate Adjustment 21.32
    • 5.12.1 TO RESET THE ROUTER FEED RATE:
  • 5.13 Drill Motor Operation 21.40
    • 5.13.1 TIGHTENING THE DRILL MOTOR:
    • 5.13.2 REMOVING / INSTALLING THE DRILL MOTOR:
    • 5.13.3 SERVICNG THE DRILL MOTOR:
  • 5.14 Drill Settings and Bit Depth 21.41
    • 5.14.1 TESTING STEPS:
    • 5.14.2 SETTING STEPS:
  • 5.15 Drill Single Coil Bar Spring 21.42
    • 5.15.1 REPLACEMENT STEPS:
  • 5.16 Drill Stop Switch (NC) 21.43
    • 5.16.1 TESTING STEPS:
  • 5.17 Unclogging the Drill Solenoid 21.50
  • 5.18 Drill Solenoid Check 21.51
    • 5.18.1 TESTING STEPS:
  • 5.19 Drive Cylinder Check 21.60
    • 5.19.1 TO DETECT A BAD CYLINDER SEAL:
    • 5.19.2 OPTIONAL STEPS:
  • 5.20 Drive Cylinder SQE (Super Quick Exhaust) Valve 21.61
    • 5.20.1 TESTING STEPS:
  • 5.21 Pilot Hole Alignment 21.72
    • 5.21.1 ADJUSTMENT STEPS:
  • 5.22 Foot Switch (NO) 21.80
    • 5.22.1 TESTING STEPS:
  • 5.23 Resetting the Machine 21.81
    • 5.23.1 RESET STEPS:
  • 5.24 Safety Switch/Safety Buttons (NO) 21.82
    • 5.24.1 TESTING STEPS:
  • 5.25 Tooling Check and Replacement 21.83
    • 5.25.1 ROUTER:
    • 5.25.2 DRILL:
  • 5.26 Air Pressure Regulator Setting 21.90
    • 5.26.1 TO RESET THE AIR PRESSURE REGULATOR:
  • 5.27 Replacing Solenoid Valves 21.91
    • 5.27.1 STEPS
  • 5.28 Attaching Air Supply 21.92
• 6 Appendix A – Machine Safety 21.80
  • 6.1 General Safety Rules for Machine Operators
• 7 Appendix B – Wiring Diagram 21.84
• 8 Appendix C – Control Box Works 21.93
• 9 Appendix D – Solenoid, Pneumatic Diagram 21.94
• 10 Appendix E – Control Box Works 21.93
• 11 Appendix F – Solenoid, Pneumatic Diagram 21.94
• 12 Appendix G – Index