Document Outline

• AS-i 3.0 PROFIBUS Gateway with integrated Safety Monitor for 2 AS-i circuits
  • Declaration of Conformity
  • 1. Symbol catalog
    • 1.1 Abbreviations
  • 2. General
    • 2.1 Product information
    • 2.2 Brief description
    • 2.3 Conformity statement
    • 2.4 Certification according to DIN EN ISO 9001 : 2000
  • 3. Safety
    • 3.1 Safety standard
    • 3.2 Intended use
      • 3.2.1 Conditions of use
      • 3.2.2 Residual risks (EN 292-1)
      • 3.2.3 Areas of application
    • 3.3 Organizational requirements
      • 3.3.1 Documentation
      • 3.3.2 Traceability of the devices
      • 3.3.3 Safety regulations
      • 3.3.4 Qualified personnel
      • 3.3.5 Repair
    • 3.4 Disposal
  • 4. Spezifications
    • 4.1 Technical data
      • 4.1.1 Data sheet 103373
      • 4.1.2 Data sheet 103267
      • 4.1.3 Data sheet 103374
      • 4.1.4 Data sheet 103302
    • 4.2 Consideration of failure probability according to IEC 61 508
    • 4.3 Scope of delivery
  • 5. Installation
    • 5.1 Dimensions
    • 5.2 Connections
    • 5.3 Installing in the control cabinet
    • 5.4 Removing
    • 5.5 Electrical Connection
    • 5.6 Commissioning
      • 5.6.1 Switching to advanced display mode
    • 5.7 Setting the PROFIBUS-DP address 14
      • 5.7.1 Connecting AS-i Slaves
    • 5.8 Quick setup
      • 5.8.1 Error tracing
      • 5.8.2 Addressing
      • 5.8.3 Replacing a defective AS-i Safety Slave
      • 5.8.4 Replacing the chip card
      • 5.8.5 Local parameter setting of safe AS-i/Gateways and Monitors
    • 5.9 Safe configuration using ASIMON 3 G2
  • 6. Maintenance
    • 6.1 Checking for safe turn-off
  • 7. Electrical connection
    • 7.1 Overview of terminals, indicators and operating elements
      • 7.1.1 103374, 103302, 103373, 103267
    • 7.2 AS-i bus connection
    • 7.3 Information about the device types
    • 7.4 AS-i and power supply terminal assignments
      • 7.4.1 Electrical connection 103373
      • 7.4.2 Electrical connection 103267
      • 7.4.3 Electrical connection 103374
      • 7.4.4 Electrical connection 103302
    • 7.5 Diagnostics interface
      • 7.5.1 103374, 103302, 103373, 103267
    • 7.6 PROFIBUS interface
      • 7.6.1 Terminating resistors on the PROFIBUS network
    • 7.7 Release circuits
      • 7.7.1 Wiring overview of safety monitor
      • 7.7.2 Indicators and operating elements
      • 7.7.3 LED indicators - master
      • 7.7.4 LED indicators - monitor
      • 7.7.5 Buttons
  • 8. Function and startup of the Safety Monitor
    • 8.1 Powering up the device
    • 8.2 Configuration of the safety functions
      • 8.2.1 Description of configuration using ASIMON 3 G2 software
      • 8.2.2 Description of configuration using chip card with master configuration
      • 8.2.3 Configuration using a chip card with complete configuration
    • 8.3 Safety-relevant documentation of the application
    • 8.4 Diagnostic data
      • 8.4.1 Switch-off history
    • 8.5 Password protection
      • 8.5.1 Procedure for configuring and teaching code sequences
      • 8.5.2 Function of the ESC/Service key
    • 8.6 Safe coupling slaves on the AS-i circuits
    • 8.7 Chip card
      • 8.7.1 Unsafe data
      • 8.7.2 Working with multiple memory banks
  • 9. Operation in advanced display mod
    • 9.1 Overview
    • 9.2 Navigating through the advanced display mode
    • 9.3 PROFIBUS (main menu)
      • 9.3.1 PROFIBUS ADRESSE (PROFIBUS Station Address)
      • 9.3.2 PROFIBUS STATUS
    • 9.4 QUICK SETUP
    • 9.5 AS-I SAFETY
      • 9.5.1 TEACH CODES
      • 9.5.2 SAFE OUTPUT CH (channels for the release circuits)
      • 9.5.3 SAFE COUPLING (optional menu)
      • 9.5.4 START/STOP (changing the Monitor mode)
      • 9.5.5 CLEAR SAFE CFG (delete safe configuration)
      • 9.5.6 PIN (changing the PIN)
      • 9.5.7 SAFE CHIPCARD
      • 9.5.8 PROTECT (protect safe configuration)
      • 9.5.9 SAFETY SUBST VAL (Substitute values for input data from safe slaves)
    • 9.6 DIAGNOSTICS
      • 9.6.1 AS-I CIRCUIT (Selecting the AS-i circuit)
      • 9.6.2 SAFETY SLAVES (safety oriented slaves)
      • 9.6.3 INT MON (internal monitor)
      • 9.6.4 EXT SAFETY MON (external monitor)
      • 9.6.5 FAULT DETECTOR
      • 9.6.6 DELTA LIST
      • 9.6.7 LCS (History of the slaves which have triggered a configuration error)
      • 9.6.8 ERROR COUNTERS
      • 9.6.9 LPF (List of Peripheral Faults)
      • 9.6.10 FLAGS
      • 9.6.11 ACTUAL CONFIG (actual slave configuration)
      • 9.6.12 AS-I MASTER (Info)
    • 9.7 SLAVE ADR TOOL (Slaveadressierungstool)
    • 9.8 TEST (Test tools for slaves)
      • 9.8.1 BINARY INPUTS
      • 9.8.2 BINARY OUTPUTS
      • 9.8.3 ANALOG INPUTS
      • 9.8.4 ANALOG OUTPUTS
      • 9.8.5 PARAMETER
    • 9.9 SETUP (configuration of the AS-i network)
      • 9.9.1 AS-I CIRCUIT
      • 9.9.2 OPERATION MODE
      • 9.9.3 STORE ACTUAL (store currently detected configuration)
      • 9.9.4 FORCE OFFLINE (Switch AS-i Master to offline operation)
      • 9.9.5 AUTO ADDR ENABLE (enable automatic address)
      • 9.9.6 AS-I ADDRESS (AS-i address assistant)
      • 9.9.7 AS-I CONTROL (Optional)
      • 9.9.8 LOS (list of offline slaves)
      • 9.9.9 CHIPCARD
      • 9.9.10 Language (menu language)
      • 9.9.11 FACTORY RESET (factory default settings)
    • 9.10 DISPLAY CONTRAST (set display contrast)
  • 10. Advanced Diagnostics for AS-i Masters
    • 10.1 List of corrupted AS-i Slaves (LCS)
    • 10.2 Protocol analysis: Counters for corrupted data telegrams
    • 10.3 Offline Phase for Configuration Errors
    • 10.4 Functions of the AS-i Fault Detector
      • 10.4.1 Duplicate address detection
      • 10.4.2 Earth/Ground Fault Detector
      • 10.4.3 Noise Detector
      • 10.4.4 Over-voltage Detector
  • 11. PROFIBUS DP
    • 11.1 DP telegrams
      • 11.1.1 Diagnostics
      • 11.1.2 Configuration DP/V0 (cyclic data)
      • 11.1.3 I/O Data
      • 11.1.4 Safety Control/Status
    • 11.2 DP/V1
    • 11.3 PROFIBUS
  • 12. System startup using AS-i Control Tools
    • 12.1 Windows software AS-i Control Tools
  • 13. Configuration mit Windows Software ASIMON 3 G2
  • 14. Status indication, faults and fault elimination
    • 14.1 Spontaneous display of faults from the safety unit
    • 14.2 Replacing a defective safety-configured AS-i slave
    • 14.3 Replacing a defective AS-i Safety Monitor
    • 14.4 Forget the password? What do I do now?
  • 15. Glossary: As-i terms
  • 16. Accessories
    • 16.1 AS-i Safety at Work
      • 16.1.1 AS-i Safety Monitor Generation II
  • 17. Appendix: Example for startup on a Siemens S7
    • 17.1 Hardware configuration
      • 17.1.1 Electrical connection for AS-i
      • 17.1.2 Electrical connection for PROFIBUS DP
    • 17.2 SIMATIC Step Configuration
      • 17.2.1 Configuration of the Hardware
      • 17.2.2 Insert AS-i 3.0 PROFIBUS Gateway with integrated Safety Monitor
      • 17.2.3 Configuring AS-i 3.0 PROFIBUS Gateway with integrated Safety Monitor in-/output
      • 17.2.4 AS-i 3.0 PROFIBUS Gateway with integrated Safety Monitor parameters
      • 17.2.5 SIMATIC Step7 blocks
      • 17.2.6 Variable table VAT_ASI_IO
      • 17.2.7 System behavior on AS-i Config Error
  • 18. Appendix: example of a bidirectional safety coupling
  • 19. Reference List
    • 19.1 Manual: “ASIMON 3 G2 Configuration Software“
    • 19.2 Sources
  • 20. Your opinion is important to us!