Document Outline

• Weight Processor
• HI 6500 Series
• User’s Guide
• Contents
  • Chapter 1
  • HI 6500 Overview 1
    • Chapter 2
  • Specifications 5
    • Chapter 3
  • HI 6500 Installation 9
    • Chapter 4
  • Network Configuration 27
    • Chapter 5
  • Instrument Configuration 57
    • Chapter 6
  • Calibration 109
    • Chapter 7
  • Operation 119
    • Chapter 8
  • Security 129
  • Chapter 9 Troubleshooting 139
  • Chapter 1
• HI 6500 Overview
  • General Introduction to the HI 6500 Series Weight Processor
  • HI 6500 Series Weight Processor Description
    • Typical Applications
  • Features and Capabilities
    • Hardy Process Toolbox
    • C2® and eCal™ Calibration
    • INTEGRATED TECHNICIAN®
    • WAVERSAVER®
    • Weighing System Tests
  • Chapter 2
• Specifications
  • Basic Specifications
    • General
      • Common Mode Rejection
      • Printer
      • USB Port
    • Network Connectivity
    • Environmental Requirements
      • -40 to 85º C (-40º to 185º F)
    • Approvals
      • Front Display Panel
    • Remote Display Mount
    • Disassembly and Reassembly Notes and Cautions
  • Load Cell Wiring Diagrams
    • Connecting to a Hardy Junction Box or Summing Card
  • Chapter 3
• HI 6500 Installation
  • Unpacking
  • Spare Parts List
  • Tool List
  • Installing the HI 6500 Series Instrument
    • Installation options for the HI 6500 series instrument
      • Mounting the Front Panel Display
    • Panel Mount Option 1
    • Panel Mount Option 2
    • The HI 6110 front panel display is NEMA 4/4X rated when installed correctly in a panel mount configuration using the supplied plastic guest
    • Making Longer Display Interface Cables
    • DIN Rail Mount
    • Wall Mount
  • Chapter 4
• Network Configuration
  • Ethernet TCP/IP Network Configuration
  • LAN Connection
    • DHCP Configuration Using the Front Panel
    • Direct Connect Hardware
    • Windows PC Configuration
    • Windows 2000
    • Windows XP
    • Windows 7
    • Direct Connect Configuration - HI 6500 Series Instrument
  • Ethernet-UDP
  • I/O Tables For Communications to PLCs
    • OUTPUT Table Description
    • INPUT Table Description
    • Hardy Command Numbers
  • EtherNet/IP™
  • Modbus TCP
    • Installing the Hardy Modbus-Link Test Package:
  • Modbus-RTU (over RS-485)
    • Modbus Setup
    • Modbus Functions
    • Modbus Registers
    • Network Command Interface
  • Profibus-DP
    • Wiring
    • Profibus Configuration
      • Profibus-DP provides a very flexible network solution. In addition to the basic guideline provided in this manual, your installation could require procedures that are beyond the scope of this manual. For more information and to locate lists of links ...
    • Configuring PROFIBUS From the Web Interface
      • Initialization Process
      • Profibus-DP .GSD File
      • Pre-Initialization Procedures
    • Configuring Profibus from the Front Panel
    • Initialization Procedures on the PLC
  • Printer (over RS-232)
  • USB Memory Stick
  • Communications Parameters for the HI 6510 Only
    • Analog 4-20mA
  • Chapter 5
• Instrument Configuration
  • Using the Home Page to set Parameters
  • Using the Front Panel Display Menus to Set Parameters
    • Front Panel Display
    • The Five Button Command Cluster
    • Using the Mode, Zero, and Tare buttons
      • Entering Numeric and Alphanumeric Values
    • Commands and Parameters
    • Calibration Menu
      • C2 (eCal) Commands and Parameters
      • Ref Weight Parameter
      • Sensitivity Parameter
    • Hard Cal Commands and Parameters
      • Cal Lo Weight Parameter
      • Cal Tolerance Parameter
      • Span Weight Parameter
      • Cal Date Parameter
    • Communication Menu
      • HI 6510 Only
      • EtherNet/IP Commands and Parameters
      • Ethernet TCP/IP Commands and Parameters
      • Enable DHCP Parameter
      • Fixed IP Parameter
      • Mask Address Parameter
      • Gateway Address Parameter
      • DNS Server Parameter
      • Ethernet UDP Parameters
      • Hardy Port Parameter
    • Modbus TCP Commands and Parameters
    • Modbus-RTU Commands and Parameters
      • Slave Address Parameter
    • Profibus-DP Commands and Parameters
    • Printer Command Parameters
    • USB Memory Stick Parameters
    • 4-20 mA Communications Commands and Parameters
      • Weight Source Parameter
  • Diagnostics Parameter Menu
    • See the Chapter 9 for further information on Diagnostics.
  • Display Parameter Menu
    • Backlight Parameter
    • Power Saving Parameters
    • Auto Enable Parameter
    • Wait Time Parameter
    • Set Background Parameter
    • Set Foreground Parameter
    • Split Screen Parameters and Commands
    • Filter Parameter Menu
      • NumAverages Parameter
      • WAVERSAVER® Parameter
    • Information Page
    • Language Parameter Menu
  • Operations Parameter Menu
    • Tare Operations Commands and Parameters
      • Tare Amount Parameter
      • Tare Offset Parameter
      • Tare Command
    • Zero Operations Commands and Parameters
      • Zero Tolerance Parameter
      • Zero Amount Parameter
      • Zero Command
    • The Zero Command will fail if the scale is in motion
      • Auto Mode
    • Count Operations Parameters and Commands
  • Security Parameter Menu
    • The Calibration Lock Parameters
      • Calibration Lock Parameter
      • Calibration Password Parameter
    • The Configuration Lock Parameters
      • Configuration Lock Parameter
      • Configuration Password Parameter
    • The Display Lock Parameters
      • Display Lock Parameter
      • Display Password Parameter
    • The Keypad Lock Parameters
      • Keypad Lock Parameter
      • Keypad Password Parameter
    • The Read Only Lock Parameters
      • Read Only Lock Parameter
      • Read Only Password Parameter
  • Setup Parameter Menu
    • Capacity Parameter
    • Decimal Point Parameter
    • Graduation Size Parameter
    • Instrument ID Parameter
    • Motion Tolerance Parameter
    • Operator ID Parameter
    • Unit (of Measure) Parameter
  • Default Parameter IDs and Values
  • Chapter 6
• Calibration
  • Pre-Calibration Procedures
  • Electrical Check Procedures
    • Load Cell/Point Input/Output Measurements
    • Load Check
  • C2 & eCAL Electronic Calibration
    • Gravitation Correction
    • C2 and eCAL Calibration from the Web Page
    • C2 Calibration from the Front Panel
  • Hard Calibration
    • Hard Calibration from the Web page
    • Hard Calibration from the Front Panel
  • Chapter 7
• Operation
  • Getting Started
    • Mode Button
    • Zero Operation
    • Tare Operation
    • Auto Mode Tracking – Disabled (Default)
    • Auto Mode Tracking – Enabled
    • Count Operations
  • Split Screen Mode
    • Making Longer Display Interface Cables
  • Chapter 8
• Security
  • Display Security Options
  • The Display Lock
  • The Keypad Lock
  • The Configuration Lock
  • The Read Only, Security & Calibration Locks
  • Modifying the Security Parameters
  • Modifying the Calibration Parameters
  • Modifying the Read Only Parameters
• Chapter 9 Troubleshooting
  • Disassembly and Reassembly Notes, Warnings & Cautions
  • Error Messages
  • Trouble Shooting Using Integrated Technician (IT®)
    • Stability Test ALL
    • PASS/FAIL and Stability Test
      • WAVERSAVER TEST
  • Weight and Voltage ALL
    • Weight
    • RTZ (Return to Zero) Test
    • IT Test
      • Sensor Number
  • General Troubleshooting Flow Chart Index
  • A - Guideline Instability: Electrical and Mechanical review.
  • A1. Checking for Unstable Components in a Weighing System
  • B. Guidelines for Electrical, Mechanical or Configuration Issues
  • B1 - Guidelines to Verify Electrical Installation
  • B2 - Guidelines to Verify Mechanical Installation
  • B3 - Guidelines to Verify Configuration/Filter Settings to Improve Stability
  • C - Integrated Technician and Stability Test Overview
  • E Testing for Non-Return to Zero (System with IT Summing Card.)
  • F. Verify Individual Load Sensor Millivolt Output readings
  • G- Calibration Errors When Performing the Calibration
  • H. Mechanical Installation
  • J- Electrical Inspection
  • K - Installation Check Points
  • M. Weight Processor’s Front Display is Blank or Locked
  • N. Analog Out (HI 6510 Only)
  • Tests and Diagnostics
    • Parameters
  • System and Load Cell Tests
    • Overview of Typical Load Cell System
    • INTEGRATED TECHNICIAN
      • Stability Test
      • Weight and Voltage Tests
• HI 6500 Series USER GUIDE Index