Document Outline

• smart.Turn and DIN PLUS programming
  • Intended place of operation
  • Legal information
  • New functions of software 54843x-01 and 68894x-01
  • New functions of software 68894x-02 and 54843x-02
  • New functions of software 68894x-03 and 54843x-03
• About this manual
  • Would you like any changes, or have you found any errors?
    • 1 NC programming ..... 31
    • 2 smart.Turn units ..... 57
    • 3 smart.Turn units for the Y axis ..... 165
    • 4 DIN Programming ..... 187
    • 5 Touch probe cycles ..... 451
    • 6 DIN programming for the Y axis ..... 499
    • 7 TURN PLUS ..... 549
    • 8 B axis ..... 581
    • 9 Overview of units ..... 589
    • 10 Overview of G codes ..... 601
• NC programming
  • 1.1 smart.Turn and DIN (ISO) programming
    • Contour follow-up
    • Structured NC program
    • Linear and rotary axes
    • Units of measure
    • Elements of an NC program
  • 1.2 The smart.Turn editor
    • Menu structure
    • Parallel editing
    • Screen layout
    • Selecting the editor functions
    • Editing with active tree view
    • Shared menu items
  • 1.3 Program section code
    • HEADER section
    • CLAMPS section
    • TURRET section
    • BLANK section
    • AUXIL_BLANK section
    • FINISHED section
    • AUXIL_CONTOUR section
    • FACE_C, REAR_C sections
    • LATERAL_C section
    • FACE_Y, REAR_Y sections
    • LATERAL_Y section
    • MACHINING section
    • END code
    • SUBPROGRAM section
    • RETURN code
    • CONST code
    • VAR code
  • 1.4 Tool programming
    • Setting up a tool list
    • Editing tool entries
    • Multipoint tools
    • Replacement tools
• smart.Turn units
  • 2.1 smart.Turn units
    • "Units" menu
    • The smart.Turn unit
  • 2.2 Units—Roughing
    • "Longitudinal roughing in ICP" unit
    • "Transverse roughing in ICP" unit
    • "Contour-parallel roughing in ICP" unit
    • "Bidirectional roughing in ICP" unit
    • "Longitudinal roughing with direct contour input" unit
    • "Transverse roughing with direct contour input" unit
  • 2.3 Units—Recessing
    • "ICP contour recessing" unit
    • "ICP recess turning" unit
    • "Contour recessing with direct contour input" unit
    • "Recess turning with direct contour input" unit
    • "Parting" unit
    • "Undercutting (H, K, U)" unit
    • "ICP recessing" unit
  • 2.4 Units—Centric drilling
    • "Centric drilling" unit
    • "Centric tapping" unit
    • "Boring, centric countersinking" unit
  • 2.5 Units—Drilling in C axis
    • "Single hole, face" unit
    • "Linear pattern drilling, face" unit
    • "Circular pattern drilling, face" unit
    • "Tapping, face" unit
    • "Linear tapping pattern, face" unit
    • "Circular tapping pattern, face" unit
    • "Single hole, lateral surface" unit
    • "Linear pattern drilling, lateral surface" unit
    • "Circular pattern drilling, lateral surface" unit
    • "Tap hole, lateral surface" unit
    • "Linear tapping pattern, lateral surface" unit
    • "Circular tapping pattern, lateral surface" unit
    • "ICP drilling, C axis" unit
    • "ICP tapping, C axis" unit
    • "ICP boring/countersinking, C axis" unit
  • 2.6 Units—Predrilling in C axis
    • "Predrill, contour mill, figures on face" unit
    • "Predrill, contour mill, ICP on face" unit
    • "Predrill, pocket mill, figures on face" unit
    • "Predrill, pocket mill, ICP on face" unit
    • "Predrill, contour mill, figures on lateral surface" unit
    • "Predrill, contour mill, ICP on lateral surface" unit
    • "Predrill, pocket mill, figures on lateral surface" unit
    • "Predrill, pocket mill, ICP on lateral surface" unit
  • 2.7 Units—Finishing
    • "ICP contour finishing" unit
    • "Longitudinal finishing with direct contour input" unit
    • "Transverse finishing with direct contour input" unit
    • "Relief turns (undercut) type E, F, DIN76" unit
    • "Measuring cut" unit
  • 2.8 Units—Threads
    • Overview of thread units
    • Handwheel superimposition
    • Parameter V: Type of infeed
    • "Thread, direct" unit
    • "ICP thread" unit
    • "API thread" unit
    • "Tapered thread" unit
  • 2.9 Units—Milling, face
    • "Slot, face" unit
    • "Linear slot pattern, face" unit
    • "Circular slot pattern, face" unit
    • "Face milling" unit
    • "Face milling ICP" unit
    • "Thread milling" unit
    • "Contour milling, figures, face" unit
    • "ICP contour milling, face" unit
    • "Pocket milling, figures, face" unit
    • "ICP pocket milling, face" unit
    • "Engraving, face" unit
    • "Deburring, face" unit
  • 2.10 Units—Milling, lateral surface
    • "Slot, lateral surface" unit
    • "Linear slot pattern, lateral surface" unit
    • "Circular slot pattern, lateral surface" unit
    • "Helical slot milling" unit
    • "Contour milling, figures, lateral surface" unit
    • "ICP contour milling, lateral surface" unit
    • "Pocket milling, figures, lateral surface" unit
    • "ICP pocket milling, lateral surface" unit
    • "Engraving, lateral surface" unit
    • "Deburring, lateral surface" unit
  • 2.11 Units—Special operations
    • "Program beginning (START)" unit
    • "C axis ON" unit
    • "C axis OFF" unit
    • "Subprogram call" unit
    • "Program section repeat" unit
    • "Program end" unit
    • "Tilt plane" unit
• smart.Turn units for the Y axis
  • 3.1 Units—Drilling in the Y axis
    • "ICP drilling, Y axis" unit
    • "ICP tapping, Y axis" unit
    • "ICP boring/countersinking, Y axis" unit
  • 3.2 Units—Predrilling in Y axis
    • "Predrill, contour mill, ICP in XY plane" unit
    • "Predrill, pocket mill, ICP in XY plane" unit
    • "Predrill, contour mill, ICP in YZ plane" unit
    • "Predrill, pocket mill, ICP in YZ plane" unit
  • 3.3 Units—Milling in Y axis
    • "ICP contour milling in XY plane" unit
    • "ICP pocket milling in XY plane" unit
    • "Single-surface milling, XY plane" unit
    • "Centric polygon milling, XY plane" unit
    • "Engraving in XY plane" unit
    • "Deburring in XY plane" unit
    • "Thread milling in XY plane" unit
    • "ICP contour milling in YZ plane" unit
    • "ICP pocket milling in YZ plane" unit
    • "Single-surface milling, YZ plane" unit
    • "Centric polygon milling, YZ plane" unit
    • "Engraving in YZ plane" unit
    • "Deburring in YZ plane" unit
    • "Thread milling in YZ plane" unit
• DIN Programming
  • 4.1 Programming in DIN/ISO mode
    • Geometry and machining commands
    • Contour programming
    • NC blocks of the DIN program
    • Creating, editing and deleting NC blocks
    • Address parameters
    • Fixed cycles
    • Subprograms, expert programs
    • NC program conversion
    • DIN/ISO programs of predecessor controls
    • "Geometry" pull-down menus
    • "Machining" pull-down menus
  • 4.2 Definition of workpiece blank
    • Chuck part bar/tube G20-Geo
    • Cast part G21-Geo
  • 4.3 Basic contour elements
    • Starting point of turning contour G0-Geo
    • Machining attributes for form elements
    • Line segment in a contour G1-Geo
    • Circular arc of turning contour G2/G3-Geo
    • Circular arc of turning contour G12/G13-Geo
  • 4.4 Contour form elements
    • Recess (standard) G22-Geo
    • Recess (general) G23-Geo
    • Thread with undercut G24-Geo
    • Undercut contour G25-Geo
    • Thread (standard) G34-Geo
    • Thread (general) G37-Geo
    • Bore hole (centric) G49-Geo
  • 4.5 Attributes for contour description
    • Feed rate reduction G38-Geo
    • Attributes for superimposed elements G39-Geo
    • Separation point G44
    • Oversize G52-Geo
    • Feed per revolution G95-Geo
    • Additive compensation G149-Geo
  • 4.6 C-axis contours— Fundamentals
    • Milling contour position
    • Circular pattern with circular slots
  • 4.7 Front and rear face contours
    • Starting point of front/rear face contour G100-Geo
    • Line segment in front/rear face contour G101- Geo
    • Circular arc in front/rear face contour G102/ G103-Geo
    • Bore hole on front/rear face G300-Geo
    • Linear slot on front/rear face G301-Geo
    • Circular slot on front/rear face G302/G303-Geo
    • Full circle on front/rear face G304-Geo
    • Rectangle on front/rear face G305-Geo
    • Eccentric polygon on front/rear face G307-Geo
    • Linear pattern on front/rear face G401-Geo
    • Circular pattern on front/rear face G402-Geo
  • 4.8 Lateral surface contours
    • Starting point of lateral surface contour G110-Geo
    • Line segment in a lateral surface contour G111-Geo
    • Circular arc in lateral surface contour G112/ G113-Geo
    • Hole on lateral surface G310-Geo
    • Linear slot on lateral surface G311-Geo
    • Circular slot on lateral surface G312/G313-Geo
    • Full circle on lateral surface G314-Geo
    • Rectangle on lateral surface G315-Geo
    • Eccentric polygon on lateral surface G317-Geo
    • Linear pattern on lateral surface G411-Geo
    • Circular pattern on lateral surface G412-Geo
  • 4.9 Tool positioning
    • Rapid traverse G0
    • Rapid traverse to machine coordinates G701
    • Approach tool change point G14
    • Definition of tool-change point G140
  • 4.10 Linear and circular movements
    • Linear movement G1
    • Circular path G2/G3
    • Circular path G12/G13
  • 4.11 Feed rate, shaft speed
    • Speed limitation G26
    • Reduce rapid traverse G48
    • Interrupted feed G64
    • Feed per tooth Gx93
    • Constant feed rate G94 (feed per minute)
    • Feed per revolution Gx95
    • Constant surface speed Gx96
    • Speed Gx97
  • 4.12 Tool-tip and cutter radius compensation
    • G40: Switch off TRC/MCRC
    • G41/G42: Switch on TRC/MCRC
  • 4.13 Zero point shifts
    • Zero point shift G51
    • Zero point offsets—Shift G53/G54/G55
    • Additive zero point shift G56
    • Absolute zero point shift G59
  • 4.14 Oversizes
    • Switch off oversize G50
    • Axis-parallel oversize G57
    • Contour-parallel oversize (equidistant) G58
  • 4.15 Safety clearances
    • Safety clearance G47
    • Safety clearance G147
  • 4.16 Tools, compensations
    • Tool call T
    • Correction of cut (switching the tool edge compensation) G148
    • Additive compensation G149
    • Compensation of right-hand tool tip G150 Compensation of left-hand tool tip G151
  • 4.17 Contour-based turning cycles
    • Working with contour-based cycles
    • Longitudinal roughing G810
    • Face roughing G820
    • Contour-parallel roughing G830
    • Contour cycle, bidirectional (contour-parallel with neutral tool) G835
    • Recessing G860
    • Repeat recessing cycle G740/G741
    • Recess turning cycle G869
    • Recessing cycle G870
    • Finish contour G890
    • Measuring cut G809
  • 4.18 Contour definitions in the machining section
    • Cycle end / Simple contour G80
    • Linear slot on front/rear face G301
    • Circular slot on front/rear face G302/G303
    • Full circle on front/rear face G304
    • Rectangle on front/rear face G305
    • Eccentric polygon on front/rear face G307
    • Linear slot on lateral surface G311
    • Circular slot on lateral surface G312/G313
    • Full circle on lateral surface G314
    • Rectangle, lateral surface G315
    • Eccentric polygon, lateral surface G317
  • 4.19 Thread cycles
    • Overview of threading cycles
    • Handwheel superimposition
    • Parameter V: Type of infeed
    • Thread cycle G31
    • Single thread cycle G32
    • Thread single path G33
    • Metric ISO thread G35
    • Tapered API thread G352
    • Metric ISO thread G38
  • 4.20 Parting cycle
    • Cut-off cycle G859
  • 4.21 Undercut cycles
    • Undercut cycle G85
    • Undercut according to DIN 509 E with cylinder machining G851
    • Undercut according to DIN 509 F with cylinder machining G852
    • Undercut according to DIN 76 with cylinder machining G853
    • Undercut type U G856
    • Undercut type H G857
    • Undercut type K G858
  • 4.22 Drilling cycles
    • Overview of drilling and boring cycles and contour reference
    • Drilling cycle G71
    • Boring, countersinking G72
    • Tapping G73
    • Tapping G36—Single path
    • Deep-hole drilling G74
    • Linear pattern, face G743
    • Circular pattern, face G745
    • Linear pattern, lateral surface G744
    • Circular pattern, lateral surface G746
    • Thread milling, axial G799
  • 4.23 C-axis commands
    • Reference diameter G120
    • Zero point shift, C axis G152
    • Standardize C axis G153
  • 4.24 Front/rear-face machining
    • Rapid traverse on front/rear face G100
    • Line segment on front/rear face G101
    • Circular arc on front/rear face G102/G103
  • 4.25 Lateral surface machining
    • Rapid traverse, lateral surface G110
    • Line segment on lateral surface G111
    • Circular arc on lateral surface G112/G113
  • 4.26 Milling cycles
    • Overview of milling cycles
    • Linear slot on face G791
    • Linear slot on lateral surface G792
    • Contour and figure milling cycle, face G793
    • Contour and figure milling cycle, lateral surface G794
    • Area milling, face G797
    • Helical-slot milling G798
    • Contour milling G840
    • Pocket milling, roughing G845
    • Pocket milling, finishing G846
  • 4.27 Engraving cycles
    • Character set
    • Engraving on front face G801
    • Engraving on lateral surface G802
  • 4.28 Contour follow-up
    • Saving/loading contour follow-up G702
    • Contour follow-up on/off G703
  • 4.29 Other G codes
    • Chucking equipment in simulation G65
    • Workpiece blank contour G67 (for graphics)
    • Period of dwell G4
    • Precision stop G7
    • Precision stop off G8
    • Precision stop G9
    • Switch off protection zone G60
    • Actual values in variables G901
    • Zero-point shift in variables G902
    • Lag error in variables G903
    • Read interpolation information G904
    • Feed rate override 100 % G908
    • Interpreter stop G909
    • Spindle override 100 % G919
    • Deactivate zero-point shifts G920
    • Deactivate zero-point shifts, tool lengths G921
    • End position of tool G922
    • Fluctuating spindle speed G924
    • Convert lengths G927
    • Calculate variables automatically G940
    • Misalignment compensation G976
    • Activate zero-point shifts G980
    • Activate zero-point shifts, tool lengths G981
    • Monitoring zone G995
    • Load monitoring G996
    • Activate direct program-run continuation G999
    • Converting and mirroring G30
    • Transformations of contours G99
    • Spindle synchronization G720
    • C-angle offset G905
    • Traversing to a fixed stop G916
    • Controlled parting using lag error monitoring G917
    • Force reduction G925
    • Sleeve monitoring G930
    • Eccentric turning G725
    • Transition to eccentric G726
    • Eccentric X G727
  • 4.30 Data input and data output
    • "WINDOW"—Output window for variables
    • "WINDOW"—Output file for variables
    • "INPUT"—Input of variables
    • "PRINT"—Output of # variables
  • 4.31 Programming variables
    • Variable types
    • Reading tool data
    • Reading diagnostic bits
    • Reading the current NC information
    • Reading general NC information
    • Reading configuration data—PARA
    • Determining the index of a parameter element— PARA
    • Expanded variable syntax CONST – VAR
  • 4.32 Conditional block run
    • Program branching IF..THEN..ELSE..ENDIF
    • Requesting variables and constants
    • WHILE..ENDWHILE program repeat
    • SWITCH..CASE—program branching
    • Skip level
  • 4.33 Subprograms
    • Subprogram call: L"xx" V1
    • Dialog texts in subprogram call
    • Help graphics for subprogram calls
  • 4.34 M commands
    • M commands for program-run control
    • Machine commands
  • 4.35 G codes from previous controls
    • Contour definitions in the machining section
    • Simple turning cycles
    • Thread cycles (4110)
  • 4.36 DINplus program example
    • Example of a subprogram with contour repetitions
  • 4.37 Connection between geometry and machining commands
    • Turning Operations
    • C-axis machining—front/rear face
    • C-axis machining—lateral surface
  • 4.38 Full-surface machining
    • Fundamentals of full-surface machining
    • Programming of full-surface machining
    • Full-surface machining with opposing spindle
    • Full-surface machining with single spindle
• Touch probe cycles
  • 5.1 General information on touch probe cycles (software option)
    • Principle of function of touch probe cycles
    • Touch probe cycles for automatic operation
  • 5.2 Touch probe cycles for single- point measurement
    • Single-point measurement for tool compensation G770
    • Single-point measurement for zero point G771
    • Zero point C axis, single-point measurement G772
    • Zero point C-axis object center G773
  • 5.3 Touch probe cycles for two- point measurement
    • Two-point measurement G18 transverse G775
    • Two-point measurement G18 longitudinal G776
    • Two-point measurement G17 longitudinal G777
    • Two-point measurement G19 longitudinal G778
  • 5.4 Calibrating the touch probe
    • Calibrate touch probe standard G747
    • Calibrate touch probe via two points G748
  • 5.5 Measuring with touch probe cycles
    • Paraxial probing G764
    • Probing in C axis G765
    • Probing in two axes G766
    • Probing in two axes G768
    • Probing in two axes G769
  • 5.6 Search cycles
    • Find hole in C face G780
    • Find hole in C lateral surface G781
    • Find stud in C face G782
    • Find stud in C lateral surface G783
  • 5.7 Circular measurement
    • Circular measurement G785
    • Determine pitch circle G786
  • 5.8 Angular measurement
    • Angular measurement G787
    • Misalignment compensation after angle measurement G788
  • 5.9 In-process measurement
    • Measure workpieces (option)
    • Switch on measurement G910
    • Measuring path monitoring G911
    • Measured value capture G912
    • End in-process measuring G913
    • Switch off measuring-path monitoring G914
    • In-process measurement example: Measuring and compensating workpieces
    • In-process measurement example: Measuring and compensating workpieces (measure_pos_move.ncs)
• DIN programming for the Y axis
  • 6.1 Y-axis contours— Fundamentals
    • Position of milling contours
    • Cutting limit
  • 6.2 Contours in the XY plane
    • Starting point of contour in XY plane G170-Geo
    • Line segment in XY plane G171-Geo
    • Circular arc in XY plane G172-Geo/G173-Geo
    • Hole in XY plane G370-Geo
    • Linear slot in XY plane G371-Geo
    • Circular slot in XY plane G372-Geo/G373-Geo
    • Full circle in XY plane G374-Geo
    • Rectangle in XY plane G375-Geo
    • Eccentric polygon in XY plane G377-Geo
    • Linear pattern in XY plane G471-Geo
    • Circular pattern in XY plane G472-Geo
    • Single surface in XY plane G376-Geo
    • Centric polygon in XY plane G477-Geo
  • 6.3 Contours in the YZ plane
    • Starting point of contour in YZ plane G180-Geo
    • Line segment in YZ plane G181-Geo
    • Circular arc in YZ plane G182-Geo/G183-Geo
    • Hole in YZ plane G380-Geo
    • Linear slot in YZ plane G381-Geo
    • Circular slot in YZ plane G382-Geo/G383-Geo
    • Full circle in YZ plane G384-Geo
    • Rectangle in YZ plane G385-Geo
    • Eccentric polygon in YZ plane G387-Geo
    • Linear pattern in YZ plane G481-Geo
    • Circular pattern in YZ plane G482-Geo
    • Single surface in YZ plane G386-Geo
    • Centric polygon in YZ plane G487-Geo
  • 6.4 Working planes
    • Y-axis machining
    • G17 XY plane (front or rear face)
    • G18 XZ plane (turning)
    • G19 YZ plane (lateral view / lateral surface)
    • Tilting the working plane G16
  • 6.5 Tool positioning in the Y axis
    • Rapid traverse G0
    • Approach tool change point G14
    • Rapid traverse to machine coordinates G701
  • 6.6 Linear and circular movements in the Y axis
    • Milling: Linear movement G1
    • Milling: Circular movement G2, G3—incremental center coordinates
    • Milling: Circular movement G12, G13—absolute center coordinates
  • 6.7 Milling cycles for the Y axis
    • Area milling—roughing G841
    • Area milling—finishing G842
    • Centric polygon milling—roughing G843
    • Centric polygon milling—finishing G844
    • Pocket milling—roughing G845 (Y axis)
    • Pocket milling—finishing G846 (Y axis)
    • Engraving in XY plane G803
    • Engraving in the YZ plane G804
    • Thread milling in XY plane G800
    • Thread milling in YZ plane G806
    • Hobbing G808
  • 6.8 Example program
    • Machining with the Y axis
• TURN PLUS
  • 7.1 TURN PLUS mode of operation
    • TURN PLUS concept
  • 7.2 Automatic working plan generation (AWG)
    • Generating a working plan
    • Overview of machining sequences
    • Setting the AWG control graphic
  • 7.3 Machining information
    • Tool selection, turret assignment
    • Contour recessing, recess turning
    • Drilling
    • Cutting data, coolant
    • Inside contours
    • Shaft machining
  • 7.4 Example
    • Creating a program
    • Workpiece blank definition
    • Defining the basic contour
    • Defining form elements
    • Preparing the machining process, chucking
    • Generating and saving a working plan
  • 7.5 Full-surface machining with TURN PLUS
    • Rechucking the workpiece
    • Defining the chucking equipment for full-surface machining
    • Automatic program creation for full-surface machining
    • Rechucking the workpiece in the main spindle
    • Transferring the workpiece from the main spindle to the opposing spindle
    • Parting and picking-off the workpiece with the opposing spindle
• B axis
  • 8.1 Fundamentals
    • Tilted working plane
  • 8.2 Compensation with the B axis
    • Compensation during program run
  • 8.3 Simulation
    • Simulation of the tilted plane
    • Displaying the coordinate system
    • Position display with the B and Y axes
• Overview of units
  • 9.1 Units—"Turning" group
    • "Roughing" group
    • "Finishing" group
    • "Recessing" group
    • "Thread" group
  • 9.2 Units—"Drilling" group
    • "Centric drilling" group
    • "ICP drilling, C axis" group
    • "C-axis face drilling" group
    • "C-axis lateral surface drilling" group
  • 9.3 Units—"Predrilling in C axis" group
    • "Predrilling in C-axis, face" group
    • "Predrilling in C-axis, lateral surface" group
  • 9.4 Units—"Milling in C axis" group
    • "Milling in C-axis, face" group
    • "ICP milling in C axis, face" group
    • "C-axis lateral surface milling" group
    • "ICP milling in C axis, lateral surface" group
  • 9.5 Units—"Drilling, predrilling in Y axis" group
    • "ICP drilling, Y axis" group
    • "Predrilling in Y axis" group
  • 9.6 Units—"Milling in Y axis" group
    • "Milling in front face" group (XY plane)
    • "Milling in lateral surface" group (YZ plane)
  • 9.7 Units—"Special units" group
• Overview of G codes
  • 10.1 Section codes
  • 10.2 Overview of G commands in the CONTOUR section
    • G commands for turning contours
    • G commands for C-axis contours
    • G commands for Y-axis contours
  • 10.3 Overview of G commands in the MACHINING section
    • G commands for turning
    • Cycles for turning
    • C-axis machining
    • Y-axis machining
    • Variable programming, program branches
    • Other G codes