Document Outline

• toc
  • Declaration of Conformity
    • Introduction
    • List of Revisions
    • Model and Serial Number
    • 1Safety
      • 1.1Safety Alert Symbols
      • 1.2Signal Words
      • 1.3General Safety
      • 1.4Maintenance Safety
      • 1.5Hydraulic Safety
      • 1.6Tire Safety
      • 1.7Safety Signs
        • 1.7.1Installing Safety Decals
      • 1.8Safety Decal Locations
      • 1.9Interpreting Safety Signs
    • 2Reference
      • 2.1Definitions
      • 2.2Component Identification
        • 2.2.1FD75 FlexDraper®
        • 2.2.2CA25 Combine Adapter
    • 3Specifications
    • 4Operation
      • 4.1Owner/Operator Responsibilities
      • 4.2Operational Safety
        • 4.2.1Header Safety Props
        • 4.2.2Reel Safety Props
          • Engaging Reel Safety Props
          • Disengaging Reel Safety Props
        • 4.2.3Endshields
          • Opening Endshields
          • Closing Endshields
          • Removing Endshields
          • Installing Endshields
          • Adjusting Endshields
        • 4.2.4Linkage Covers
          • Removing Linkage Covers
          • Installing Linkage Covers
        • 4.2.5Daily Start-Up Check
      • 4.3Break-in Period
      • 4.4Shutdown Procedure
      • 4.5Cab Controls
      • 4.6Header Setup
        • 4.6.1Header Attachments
        • 4.6.2Header Settings
        • 4.6.3Optimizing Header for Straight Combining Canola
          • Adjusting Feed Auger Springs
        • 4.6.4Reel Settings
      • 4.7Header Operating Variables
        • 4.7.1Cutting Height
          • Cutting Off The Ground
            • Adjusting Stabilizer/Slow Speed Transport Wheels
            • Adjusting Stabilizer Wheels
          • Cutting On the Ground
            • Adjusting Inner Skid Shoe
            • Adjusting Outer Skid Shoe
        • 4.7.2Auto Header Height Control
          • Height Sensor Output Voltage Range – Combine Requirements
            • Manually Checking Voltage Range
            • Adjusting Voltage Limits
          • AGCO 6 and 7 Series Combines
            • Checking Voltage Range from the Combine Cab (AGCO 6 and 7 Series)
            • Engaging the Auto Header Height System (AGCO 6 Series)
            • Calibrating the Auto Header Height System (AGCO 6 Series)
            • Adjusting the Header Height (AGCO 6 Series)
            • Adjusting the Header Raise/Lower Rate (AGCO 6 Series)
            • Adjusting the Sensitivity of the Auto Header Height (AGCO 6 Series)
          • Case IH 2300/2500 Combines
            • Engaging the Auto Header Height System (Case IH 2300)
            • Calibrating the Auto Header Height System (Case IH 2300/2500)
          • Case IH 7010/8010, 7120/8120/9120, and 7230/8230/9230 Combines
            • Checking Voltage Range from the Combine Cab (Case 8010)
            • Checking Voltage Range from the Combine Cab (Case IH 7/8010; 7/8/9120; 7/8/9230)
            • Calibrating the Auto Header Height System (Case 7/8010; 7/8/9120; 7/8/9230)
          • Gleaner R62/R72 Combines
            • System Requirements (Gleaner R62/R75)
            • Calibrating the Auto Header Height System (Gleaner R62/R72)
            • Operation Settings (Gleaner R62/R72 Series)
          • Gleaner R65/R75 Combines
            • Checking Voltage Range from the Combine Cab (Gleaner R65/R75)
            • Engaging the Auto Header Height System (Gleaner R65/R75)
            • Calibrating the Auto Header Height System (Gleaner R65/R75)
            • Turning the Accumulator Off (Gleaner R65/R75)
            • Adjusting the Header Raise/Lower Rate (Gleaner R65/R75)
            • Adjusting Ground Pressure (Gleaner R65/R75)
            • Adjusting the Sensitivity of the Auto Header Height (Gleaner R65/R75)
            • Diagnostics (Gleaner R65/R75)
          • John Deere 50 Series Combines
            • Checking Voltage Range from the Combine Cab (John Deere 50 Series)
            • Calibrating the Auto Header Height System (John Deere 50 Series)
          • John Deere 60 Series Combines
            • Checking Voltage Range from the Combine Cab (John Deere 60 Series)
            • Calibrating the Auto Header Height System (John Deere 60 Series)
            • Turning the Accumulator Off (John Deere 60 Series)
            • Setting the Sensing Grain Header Height to 50 (John Deere 60 Series)
            • Increasing the Sensitivity of the Auto Header Height (John Deere 60 Series)
            • Adjusting the Threshold for the Drop Rate Valve (John Deere 60 Series)
          • John Deere 70 Series Combines
            • Checking Voltage Range from the Combine Cab (John Deere 70 Series)
            • Calibrating Feeder House Speed (John Deere 70 Series)
            • Calibrating the Auto Header Height System (John Deere 70 Series)
            • Increasing the Sensitivity of the Auto Header Height (John Deere 70 Series)
            • Adjusting the Manual Header Raise/Lower Rate (John Deere 70 Series)
          • John Deere S Series Combines
            • Checking Voltage Range from the Combine Cab (John Deere S Series)
            • Calibrating the Auto Header Height System (John Deere S Series)
            • Increasing the Sensitivity of the Auto Header Height (John Deere SSeries)
            • Adjusting the Manual Header Raise/Lower Rate (John Deere S Series)
            • Setting Preset Cutting Height (John Deere S Series)
          • Lexion 500 Series Combines
            • Calibrating the Auto Header Height System (Lexion 500 Series)
            • Setting Cutting Height (Lexion 500 Series)
              • Setting Preset Cutting Height (Lexion 500 Series)
              • Setting Cut Height Manually (Lexion 500 Series)
            • Adjusting the Sensitivity of the Auto Header Height (Lexion 500 Series)
            • Adjusting Auto Reel Speed (Lexion 500 Series)
          • Lexion 700 Series Combines
            • Calibrating the Auto Header Height System (Lexion 700 Series)
            • Setting Cutting Height (Lexion 700 Series)
            • Adjusting Sensitivity of the Auto Header Height (Lexion 700 Series)
            • Adjusting Auto Reel Speed (Lexion 700 Series)
          • New Holland Combines
            • Checking Voltage Range from the Combine Cab (New Holland)
            • Configuring Combine (New Holland CR/CX Series)
            • Calibrating the Auto Header Height System (New Holland CR/CX Series)
              • Maximum Stubble Height Calibration
            • Adjusting Header Raise Rate (New Holland CR/CX Series)
            • Setting the Header Lower Rate to 50 (New Holland CR/CX Series)
            • Setting the Auto Header Height Sensitivity to 200 (New Holland CR/CX Series)
          • Sensor Operation
        • 4.7.3Header Float
          • Checking and Adjusting Header Float
          • Locking/Unlocking Header Float
          • Locking/Unlocking Header Wings
          • Operating In Flex Mode
          • Operating In Rigid Mode
        • 4.7.4Header Angle
          • Controlling Header Angle
        • 4.7.5Reel Speed
          • Optional Reel Drive Sprockets
        • 4.7.6Ground Speed
        • 4.7.7Draper Speed
          • Adjusting Side Draper Speed
          • Adjusting Feed Draper Speed
        • 4.7.8Knife Speed
          • Checking Knife Speed
        • 4.7.9Reel Height
        • 4.7.10Reel Fore-Aft Position
          • Adjusting Reel Fore-Aft Position
          • Repositioning Fore-Aft Cylinders
        • 4.7.11Reel Tine Pitch
          • Choosing a Reel Cam Setting
          • Adjusting Reel Cam
        • 4.7.12Crop Dividers
          • Removing Crop Dividers from Header with Latch Option
          • Removing Crop Dividers from Header without Latch Option
          • Installing Crop Dividers on Header with Latch Option
          • Installing Crop Dividers on Header without Latch Option
        • 4.7.13Crop Divider Rods
          • Removing Crop Divider Rods
          • Using Rice Dividers
      • 4.8Leveling the Header
      • 4.9Unplugging Cutterbar
      • 4.10Unplugging Adapter
      • 4.11Upper Cross Auger (UCA)
        • 4.11.1Removing Beater Bars
        • 4.11.2Installing Beater Bars
      • 4.12Transporting Header
        • 4.12.1Transporting Header on Combine
        • 4.12.2Towing
          • Attaching Header to Towing Vehicle
          • Towing the Header
        • 4.12.3Converting from Transport to Field Position
          • Removing Tow-Bar
          • Storing Tow-Bar
          • Moving Front (Left) Wheels into Field Position
          • Moving Rear (Right) Wheels into Field Position
        • 4.12.4Converting from Field to Transport Position
          • Moving Front (Left) Wheels into Transport Position
          • Moving Rear (Right) Wheels into Transport Position
          • Attaching Tow-Bar
      • 4.13Storage
    • 5Header Attachment/Detachment
      • 5.1Adapter Setup
        • 5.1.1Using Flighting Extensions
        • 5.1.2Using Stripper Bars
        • 5.1.3Adjusting Auger Speed
      • 5.2Case IH Combines
        • 5.2.1Attaching Header to Case IH Combine
        • 5.2.2Detaching Header from Case IH Combine
      • 5.3John Deere Combines
        • 5.3.1Attaching Header to John Deere Combine
        • 5.3.2Detaching Header from John Deere Combine
      • 5.4Lexion Combines
        • 5.4.1Attaching Header to Lexion Combine
        • 5.4.2Detaching Header from Lexion Combine
      • 5.5New Holland Combines
        • 5.5.1Attaching Header to New Holland CR/CX Combine
        • 5.5.2Detaching Header from New Holland Combine
        • 5.5.3CR Feeder Deflectors
      • 5.6AGCO Combines
        • 5.6.1Attaching Header to AGCO Combine
        • 5.6.2Detaching Header from AGCO Combine
      • 5.7Attaching and Detaching Header From Adapter and Combine
        • 5.7.1Detaching Header from Adapter and Combine
        • 5.7.2Attaching Header to Adapter and Combine
    • 6Maintenance and Servicing
      • 6.1Preparation for Servicing
      • 6.2Maintenance Specifications
        • 6.2.1Conversion Chart
        • 6.2.2Recommended Fluids and Lubricants
        • 6.2.3Torque Specifications
          • SAE Bolt Torque Specifications
          • Metric Bolt Specifications
          • Metric Bolt Specifications Bolting into Cast Aluminum
          • Flare-Type Hydraulic Fittings
          • O-Ring Boss (ORB) Hydraulic Fittings (Adjustable)
          • O-Ring Boss (ORB) Hydraulic Fittings (Non-Adjustable)
          • O-Ring Face Seal (ORFS) Hydraulic Fittings
        • 6.2.4Installing a Roller Chain
        • 6.2.5Installing a Sealed Bearing
      • 6.3Maintenance Requirements
        • 6.3.1Maintenance Schedule/Record
        • 6.3.2Break-In Inspection
        • 6.3.3Preseason/Annual Service
        • 6.3.4End of Season Service
        • 6.3.5Checking Hydraulic Hoses and Lines
        • 6.3.6Lubrication and Servicing
          • Service Intervals
          • Greasing Procedure
          • Lubricating Auger Drive Chain
          • Lubricating Header Drive Gearbox
            • Checking Oil Level in Header Drive Gearbox
            • Adding Oil to Header Drive Gearbox
            • Changing Oil in Header Drive Gearbox
      • 6.4Hydraulics
        • 6.4.1Reservoir
          • Checking Oil Level
          • Adding Oil
          • Changing Oil
        • 6.4.2Changing Oil Filter
      • 6.5Electrical
        • 6.5.1Replacing Light Bulbs
      • 6.6Header Drive
        • 6.6.1Removing Driveline
        • 6.6.2Installing Driveline
        • 6.6.3Removing Driveline Guard
        • 6.6.4Installing Driveline Guard
        • 6.6.5Adjusting Tension on Gearbox Drive Chain
      • 6.7Auger
        • 6.7.1Adjusting Auger to Pan Clearance
        • 6.7.2Adjusting Auger Drive Chain Tension
        • 6.7.3Removing Auger Drive Chain
        • 6.7.4Installing Auger Drive Chain
        • 6.7.5Auger Tines
          • Removing Feed Auger Tines
          • Installing Feed Auger Tines
          • Replacing Auger Tine Guides
        • 6.7.6Flighting Extensions
          • Installing Flighting Extensions
          • Removing Flighting Extensions
      • 6.8Knife and Knife Drive
        • 6.8.1Replacing Knife Section
        • 6.8.2Removing Knife
        • 6.8.3Removing Knifehead Bearing
        • 6.8.4Installing Knifehead Bearing
        • 6.8.5Installing Knife
        • 6.8.6Spare Knife
        • 6.8.7Knife Guards
          • Adjusting Knife Guards
          • Replacing Pointed Guards on a Single-Knife Header
          • Replacing Pointed Guards on a Double-Knife Header
          • Replacing Stub Guards on a Single-Knife Header
          • Replacing Stub Guards on a Double-Knife Header
          • Knife Hold-Downs
            • Adjusting Hold-Downs with Pointed Guards
            • Adjusting Hold-Downs with Stub Guards
        • 6.8.8Knife Drive Belt
          • Removing Knife Drive Belt (Non-Timed)
          • Installing Knife Drive Belt
          • Tensioning Knife Drive Belts
        • 6.8.9Knife Drive Box
          • Mounting Bolts
          • Removing Knife Drive Box
            • NOTE:
          • Removing Knife Drive Box Pulley
          • Installing Knife Drive Box Pulley
          • Installing Knife Drive Box
          • Changing Oil in Knife Drive Box
        • 6.8.10Knifehead Shield
          • Installing Knifehead Shield
      • 6.9Adapter Feed Draper
        • 6.9.1Replacing Adapter Feed Draper
        • 6.9.2Adjusting Feed Draper Tension
        • 6.9.3Adapter Drive Roller
          • Removing Adapter Feed Draper Drive Roller
          • Installing Adapter Feed Draper Drive Roller
          • Replacing Adapter Drive Roller Bearing
            • Removing Adapter Feed Draper Drive Roller Bearing
            • Installing Adapter Feed Draper Drive Roller Bearing
        • 6.9.4Adapter Idler Roller
          • Removing Adapter Feed Draper Idler Roller
          • Replacing Adapter Feed Draper Idler Roller Bearing
          • Installing Adapter Feed Draper Idler Roller
      • 6.10Adapter Stripper Bars and Feed Deflectors
        • 6.10.1Installing Stripper Bars
        • 6.10.2Removing Stripper Bars
        • 6.10.3Replacing Feed Deflectors
      • 6.11Header Drapers
        • 6.11.1Removing Side Draper
        • 6.11.2Installing Side Draper
        • 6.11.3Adjusting Side Draper Tension
        • 6.11.4Adjusting Header Draper Tracking
        • 6.11.5Adjusting Deck Height
        • 6.11.6Draper Roller Maintenance
          • Inspecting Draper Roller Bearing
          • Side Draper Deck Idler Roller
            • Removing Side Draper Idler Roller
            • Replacing Side Draper Idler Roller Bearing
            • Installing Side Draper Idler Roller
          • Side Draper Drive Roller
            • Removing Side Draper Drive Roller
            • Replacing Side Draper Drive Roller Bearing
            • Installing Side Draper Drive Roller
      • 6.12Reel and Reel Drive
        • 6.12.1Reel Clearance to Cutterbar
          • Measuring Reel Clearance
          • Adjusting Reel Clearance
        • 6.12.2Reel Frown
          • Adjusting Reel Frown
        • 6.12.3Centering the Reel
          • Centering the Reel
        • 6.12.4Reel Drive Chain
          • Adjusting Chain Tension on Double Reel Drive
          • Replacing Chain on Double Reel Drive
            • Disconnecting the Reel Drive Method
            • Breaking the Chain Method
        • 6.12.5Reel Drive Sprocket
          • Replacing Reel Drive Sprocket on Double Reel
        • 6.12.6Reel Drive U-Joint
          • Removing U-Joint
          • Installing U-Joint
        • 6.12.7Reel Drive Motor
          • Removing Double Reel Drive Motor
          • Installing Double Reel Drive Motor
        • 6.12.8Reel Speed Sensor
          • Replacing John Deere Reel Speed Sensor - Double Reel
          • Replacing Lexion 500/700 Series Reel Speed Sensor - Double Reel
          • Replacing AGCO Reel Speed Sensor - Double Reel
        • 6.12.9Reel Tines
          • Removing Steel Tines
          • Installing Steel Tines
          • Removing Plastic Fingers
          • Installing Plastic Fingers
        • 6.12.10Tine Tube Bushings
          • Removing Bushings from 5-, 6- or 9-Bat Reels
          • Installing Bushings on 5-, 6- or 9-Bat Reels
        • 6.12.11Reel Endshields
          • Replacing Endshield
          • Replacing Support
      • 6.13Transport System (Optional)
        • 6.13.1Checking Wheel Bolt Torque
        • 6.13.2Checking Axle Bolt Torque
        • 6.13.3Checking Tire Pressure
      • 6.14Checking and Adjusting Header Wing Balance
        • 6.14.1Checking Wing Balance
        • 6.14.2Adjusting Wing Balance
    • 7Troubleshooting
      • 7.1Crop Loss at Cutterbar
      • 7.2Cutting Action and Knife Components
      • 7.3Reel
      • 7.4Header and Drapers
      • 7.5Cutting Edible Beans
    • 8Options and Attachments
      • 8.1Options and Attachments
        • 8.1.1Cutterbar Plastic Wear Strips
        • 8.1.2Divider Latch Kit
        • 8.1.3Draper Deflector (Narrow)
        • 8.1.4Draper Deflector (Wide)
        • 8.1.5European Adapter Seal Kit
        • 8.1.6CA25 Feed Auger Flighting
        • 8.1.7Knifehead Shield
        • 8.1.8Lodged Crop Reel Finger Kit
        • 8.1.9Reel Endshield Kit
        • 8.1.10PR15 Tine Tube Reel Conversion Kit
        • 8.1.11Rice Divider Rods
        • 8.1.12Rock Retarder
        • 8.1.13Short Brace Kit For Center Reel Arm
        • 8.1.14Stabilizer Wheels
        • 8.1.15Stabilizer/Slow Speed Transport Wheels
        • 8.1.16Stub Guard Conversion Kit
        • 8.1.17Upper Cross Auger (UCA)
        • 8.1.18Vertical Knife Mounts
    • 9Unloading and Assembly
• tables
  • Table 4.1 Optimizing for Straight Combining Canola
  • Table 4.2 FD75 Reel Settings Chart
  • Table 4.3 Combine Voltage Limits
  • Table 4.4 Float Settings
  • Table 4.5 FD75 Header Angle
  • Table 4.6
  • Table 4.7 Reel Height
  • Table 4.8 Recommended Use of Crop Divider Rods
  • Table 6.1 SAE Grade 5 Bolt and Grade 5 Free Spinning€Nut
  • Table 6.2 SAE Grade 5 Bolt and Grade 5 Distorted Thread Nut
  • Table 6.3 SAE Grade 8 Bolt and Grade 8 Distorted Thread Nut
  • Table 6.4 SAE Grade 8 Bolt and Grade 8 Free SpinningNut
  • Table 6.5 Metric Class 8.8 Bolts and Class 9 Free Spinning Nut
  • Table 6.6 Metric Class 8.8 Bolts and Class 9 Distorted Thread Nut
  • Table 6.7 Metric Class 10.9 Bolts and Class 10 Free Spinning Nut
  • Table 6.8 Metric Class 10.9 Bolts and Class 10 Distorted Thread Nut
  • Table 6.9 Metric Bolt Bolting into Cast Aluminum
  • Table 6.10 Flare-Type Hydraulic Tube Fittings
  • Table 6.11 O-Ring Boss (ORB) Hydraulic Fittings (Adjustable)
  • Table 6.12 O-Ring Boss (ORB) Hydraulic Fittings (Non-Adjustable)
  • Table 6.13 O-Ring Face Seal (ORFS) Hydraulic Fittings
  • Table 6.14 Header Draper Tracking
  • Table 6.15 Wing Balance Chart