Document Outline

• toc
  • Introduction
    • Serial Numbers
    • 1Safety
      • 1.1Safety Alert Symbols
      • 1.2Signal Words
      • 1.3General Safety
      • 1.4Maintenance Safety
      • 1.5Hydraulic Safety
      • 1.6Tire Safety
      • 1.7Battery Safety
      • 1.8Welding Precaution
      • 1.9Engine Safety
        • 1.9.1High Pressure Rails
        • 1.9.2Engine Electronics
      • 1.10Safety Signs
        • 1.10.1Installing Safety Decals
    • 2General Information
      • 2.1Torque Specifications
        • 2.1.1SAE Bolt Torque Specifications
        • 2.1.2Metric Bolt Specifications
        • 2.1.3Metric Bolt Specifications Bolting into Cast Aluminum
        • 2.1.4Flare-Type Hydraulic Fittings
        • 2.1.5O-Ring Boss (ORB) Hydraulic Fittings
        • 2.1.6O-Ring Face Seal (ORFS) Hydraulic Fittings
      • 2.2Specifications
      • 2.3Conversion Chart
      • 2.4Component Identification
    • 3Unloading and Assembly
      • 3.1Unloading the Hay Conditioner
      • 3.2Preparing the Header
      • 3.3Installing the Rock Grate
      • 3.4Installing Deck Brackets
      • 3.5Installing the Feed Deck
      • 3.6Installing the Conditioner
        • 3.6.1Installing Conditioner: Lifting Method
        • 3.6.2Installing Conditioner: Windrower Method
      • 3.7Attaching Hydraulics
        • 3.7.1Attaching Hydraulics: 15-Foot Headers
        • 3.7.2Attaching Hydraulics: All Headers Except 15-Foot
      • 3.8Assembling the Forming Shield
      • 3.9Installing the Forming Shield
      • 3.10Attaching to a Windrower
      • 3.11Lubricating the Conditioner
        • 3.11.1Greasing Procedure
        • 3.11.2Lubrication Points
      • 3.12Performing Predelivery Checks
        • 3.12.1Checking Roll Drive Belt Tension
        • 3.12.2Checking Roll Gap
        • 3.12.3Checking Roll Timing
        • 3.12.4Running Up the Conditioner
        • 3.12.5Storing Manuals
    • 4Operation
      • 4.1Owner/Operator Responsibilities
      • 4.2Operational Safety
        • 4.2.1Shutting Down the Machine
      • 4.3Attaching Hay Conditioner to Header
      • 4.4Detaching Hay Conditioner from Header
        • 4.4.1Detaching Hay Conditioner: Windrower Method
        • 4.4.2Detaching Hay Conditioner: Lifting Method
      • 4.5Detaching Feed Deck and Rock Grate
      • 4.6Break-in Period
      • 4.7Preseason Check
      • 4.8Daily Startup Check
      • 4.9Conditioner Operation
        • 4.9.1Roll and Feed Draper Speed
        • 4.9.2Adjusting Roll Gap
        • 4.9.3Checking and Adjusting Roll Timing
        • 4.9.4Adjusting Conditioner Roll Tension
        • 4.9.5Forming Shields
          • Adjusting Forming Shield Height
          • Adjusting Side Deflectors
          • Adjusting Rear Deflector (Fluffer Shield)
          • Adjusting Deflector Fins
        • 4.9.6Unplugging the Conditioner
      • 4.10Storage
    • 5Maintenance
      • 5.1Preparation for Servicing
      • 5.2Recommended Safety Procedures
      • 5.3Drive Shields
      • 5.4Lubrication
        • 5.4.1Lubricants
        • 5.4.2Greasing Procedure
        • 5.4.3Lubrication Points
      • 5.5Hydraulics
        • 5.5.1Hydraulic Hoses and Lines
      • 5.6Feed Draper
        • 5.6.1Adjusting Feed Draper Tension
      • 5.7Drive Belt
        • 5.7.1Adjusting Drive Belt Tension
        • 5.7.2Adjusting Drive Belt Pulley Alignment
        • 5.7.3Checking and Adjusting Drive Belt Tracking
        • 5.7.4Removing Drive Belt
        • 5.7.5Installing Drive Belt
      • 5.8Maintenance Schedule
      • 5.9Troubleshooting
    • 6Repair Parts
      • 6.1Abbreviations
      • 6.2Serial Number Breaks
      • 6.3Lower Roll and Frame Assembly
      • 6.4Upper Roll Assembly
      • 6.5Cover and Supports
      • 6.6Hydraulic Motor, Mounts, and Tensioner
      • 6.7Belt Drive and Shield
      • 6.8Hydraulic Completion Package
      • 6.9Gears and Roll Coupling Assembly
      • 6.10Forming Shields
      • 6.11Feed Deck and Pan
      • 6.12Mounting Brackets
      • Model HC10 Hay Conditioner Predelivery Checklist
• tables
  • Table 2.1 SAE Grade 5 Bolt and Grade 5 Free Spinning
  • Table 2.2 SAE Grade 5 Bolt and Grade 5 Distorted Thread Nut
  • Table 2.3 SAE Grade 8 Bolt and Grade 8 Distorted Thread Nut
  • Table 2.4 SAE Grade 8 Bolt and Grade 8 Free SpinningNut
  • Table 2.5 Metric Class 8.8 Bolts and Class 9 Free Spinning Nut
  • Table 2.6 Metric Class 8.8 Bolts and Class 9 Distorted Thread Nut
  • Table 2.7 Metric Class 10.9 Bolts and Class 10 Free Spinning Nut
  • Table 2.8 Metric Class 10.9 Bolts and Class 10 Distorted Thread Nut
  • Table 2.9 Metric Bolt Bolting into Cast Aluminum
  • Table 2.10 Flare-Type Hydraulic Tube Fittings
  • Table 2.11 O-Ring Boss (ORB) Hydraulic Fittings (Adjustable)
  • Table 2.12 O-Ring Face Seal (ORFS) Hydraulic Fittings
  • Table 5.1 Service Intervals
  • Table 5.2 Maintenance Record