Document Outline

• SAFETY CONSIDERATIONS
• Table of Contents
• Section A Installation
  • 1. Technical Specifications
  • 2. Machine Grounding
  • 3. Machine Location
  • 4. Input Power Connections
• Section B Operation
  • 1. Power Source Startup
    • 1.1 Power-Up
    • 1.2 Self Check
    • 1.3 Logo Screen
    • 1.4 Identification
  • 2. Main Menu Operations
    • 2.1 Selecting Weld Procedures
    • 2.2 Setting Default Procedures
    • 2.3 Welding and Testing Weld Procedures
      • 2.3.1 Name & Two Headings
      • 2.3.2 Serial Numbers
      • 2.3.3 Sequential Serialization
      • 2.3.4 Modes
    • 2.4 Start Weld
    • 2.5 Deviation Screen, Report & Log
    • 2.6 Auto-Procedure Generation (APG)
      • 2.6.1 Sloping Current
      • 2.6.2 Degree Procedure
      • 2.6.3 Tube O.D.
      • 2.6.4 Wall Thickness
      • 2.6.5 Tacks
      • 2.6.6 Levels
      • 2.6.7 Travel Speed
    • 2.7 Saving Weld Procedures
      • 2.7.1 Saving to Library
      • 2.7.2 Saving to Disk
    • 2.8 Erasing Weld Procedures
      • 2.8.1 Erasing From Disk
    • 2.9 Modifying Weld Procedures
      • 2.9.1 Procedure Identification Screen
      • 2.9.2 Procedure Options Screen
      • 2.9.3 Procedure Pre-Purge Information Screen
        • 2.9.3.1 Pre-Purge Time
        • 2.9.3.2 Flying Start
        • 2.9.3.3 Strike Current
        • 2.9.3.4 Tacks
        • 2.9.3.5 Start Position
        • 2.9.3.6 Post-Purge Time
    • Option Code
    • 2.10 Procedure Up-Slope Information Screen
      • 2.10.1 Level Time
      • 2.10.2 Current Slope
      • 2.10.3 Motor Slope
      • 2.10.4 High Pulse Time
      • 2.10.5 High Current
      • 2.10.6 High Motor Speed
    • 2.11 Straight Polarity
    • 2.12 Reverse Polarity
      • 2.12.1 Low Pulse Time
      • 2.12.2 Low Current
      • 2.12.3 Low Motor Speed
    • 2.13 Procedure Weld Level Information Screen
      • 2.13.1 Level Time
      • 2.13.2 Current Slope
      • 2.13.3 Motor Slope
      • 2.13.4 High Pulse Time
      • 2.14.5 High Current
      • 2.14.6 High Motor Speed
    • 2.14 Straight Polarity
    • 2.15 Reverse Polarity
      • 2.15.1 Low Pulse Time
      • 2.15.2 Low Current
      • 2.15.3 Low Motor Speed
    • 2.16 Procedure Final Slope Information Screen
      • 2.16.1 Level Time
      • 2.16.2 Current Slope
      • 2.16.3 Motor Slope
      • 2.16.4 High Pulse Time
      • 2.16.5 High Current
      • 2.16.6 High Motor Speed
      • 2.16.7 Straight Polarity
      • 2.16.8 Reverse Polarity
      • 2.16.9 Low Pulse Time
      • 2.16.10 Low Current
      • 2.16.11 Low Motor Speed
    • 2.17 Procedure Limit Information Screen
      • 2.17.1 Maximum Scale Change
      • 2.17.2 Current Limit (Tolerance)
      • 2.17.3 Voltage Limit (Tolerance)
      • 2.17.4 Motor Speed Limit (Tolerance)
      • 2.17.5 Current Abort (Abort Tolerance)
      • 2.17.6 Voltage Abort (Abort Tolerance)
      • 2.17.7 Motor Speed Abort (Abort Tolerance)
  • 3. Hand Held Control (HHC) Operation
    • 3.1 Menu Buttons
    • 3.2 Welding Function Control Buttons
    • 3.3 Acceptance Buttons
    • 3.4 Scaling Buttons
    • 3.5 Cursor Buttons
    • 3.6 Text/Symbol Buttons
    • 3.7 Numeric Buttons
    • 3.8 Service Buttons
  • 4. Keyboard Functions
    • 4.1 Text, Symbol & Numeral Keys
    • 4.2 Menu Keys
    • 4.3 Welding Function Control Keys
    • 4.4 Acceptance Keys
    • 4.5 Scaling Keys
    • 4.6 Cursor Keys
  • 5. Print Menu Operations
  • 6. Log Menu Operations
  • 7. Personal Computer (PC) Development
    • 7.1 Minimum System Requirements
    • 7.2 Prior To Loading Software
    • 7.3 Operating Software
    • 7.4 Keyboard Notes
    • 7.5 To Enter Data from Previous Procedure Printout
      • 7.5.1 Procedure Purge
    • 7.6 Procedure Up-Slope
    • 7.7 Procedure Weld Level
    • 7.8 Procedure Final Slope
    • 7.9 Maximum Scale Change
    • 7.10 To Save A Procedure
    • 7.11 Using Procedures From ATW Software Versions 3.9 and Later
    • 7.12 Using Procedures From ATW Software Versions Prior To 3.0
• Section C Accessories
  • Weldheads
  • Alternative or Additional Input Power Cords
  • Transformer
  • ACL Tools and Accessories:
  • Recirculators
• Section D Maintenance
  • Setting Time & Date
  • Calibration/Verification Procedure
  • Required Test Equipment
  • Calibration Kit
    • Arc Voltage Calibration
    • Rotor Speed Calibration
    • Current Calibration
    • ACL CALIBRATION DATA SHEET
• Section E Troubleshooting
• Section F Diagrams/Parts Lists
• Warranty