Document Outline

• PULSARP(P Factory Service Policy
• Conventions:
• The following conventions are used in this document.
• Notes are general information meant to make operating the equipment easier.
• Introduction
  • General Description
• Principles Of Operation
  • Overall Operation
  • Component Location and Operation
    • Reagent Head Assembly
    • PULSAlarm Leak Detection
• A sealed system must be maintained at all times during pump operation, whether leak detection is required or not. If the proper level of vacuum, between 10 in and 26 in. (250mm to 650mm) Hg, or a sealed pressure system is not present, decreased fl...
  • Pump Head/Piston assembly
  • Control Assembly
• Equipment Inspection
  • Storage Instructions
    • Short Term
    • Long Term
• Installation
  • Location
  • Piping System
  • Suction Pressure Requirements
  • Discharge Pressure Requirements
  • Automatic Control (DLC, DLCM or MPC)
  • PULSAlarm Leak Detection Electrical Connections
• Equipment Setup
  • Lubrication
    • Oil Capacities
    • Gear Oil Fill
    • Hydraulic Oil Fill
  • PULSAlarm Leak Detection
  • Drive Motor Installation
    • Motor Rotation
    • Motor Installation
    • Electrical
• Startup Procedure
  • Output Adjustment
  • Suction System
  • Priming the Pumphead (Hydraulic System)
  • Priming the Reagent Head (Product System)
  • Calibration
  • Checking the Diagnostic Window
• Maintenance
  • Oil Changes
    • Gear Oil Change:
    • Hydraulic Oil Change:
  • Wet End Removal, Inspection, and Reinstallation
    • PULSAlarm Leak Detection System
    • Standard Diaphragm Replacement
    • Re-Priming the Pumphead
  • Check Valves
    • General Description
    • Removal, Inspection, and Reinstallation
  • Hydraulic Performance Valve (HPV)
    • General Description
    • Check Valve Screen - Removal and Cleaning
    • HPV Removal and Replacement - A & B Pumphead Style
    • HPV Removal and Replacement - C & D Pumphead Style
  • Hydraulic Bypass Valve (HBV)
  • PTP (Push to Purge / Automatic Bleed Valve)
    • General Description
    • Removal, Cleaning, & Reinstallation
  • Piston Seal
    • General Description
    • Removal
    • Reinstallation
  • Oil Seals
    • General Description
    • Removal and Replacement
  • Cover Assembly
    • Removal & Reinstallation
• Pump Motor
  • Removal & Reinstallation
• Replacement Parts
  • PULSAR KOPkit Program
  • Ordering KOPkits or Parts
• Troubleshooting Chart
  • Diagnosis of Diaphragm Failure
• Appendix I PULSAlarm Leak Detection System
  • PULSAlarm Leak Detection Reagent Head Assembly
  • PULSAlarm Leak Detection Diaphragm
  • Leak Detection Option – Setup for Vacuum
  • Leak Detection Option – Setup for Pressure
  • Pressure System Set-up and Priming
  • Leak Detection System Maintenance
    • Vacuum Setpoint Adjustment
  • PULSAlarm Leak Detection Diaphragm Maintenance
    • Leak Detection Diaphragm Removal
    • Inspection
    • Leak Detection Diaphragm Reinstallation
  • Leak Detection system conversion
• Appendix II Piping Calculations
  • Suction Head Requirements
  • System Back Pressure
  • Nomenclature
• Appendix III Oil Specifications
  • PULSAlube # 7H
  • PULSAlube # 8G
• Appendix IV Bolt Torque Recommendations
• Appendix V Pulsafeeder Accessories
  • Pulsatrol Installation, Operation, & Removal Instructions
    • Installation
      • A) Discharge Setup
      • B) Suction Setup (Flooded Suction)
    • PULSAtrol Removal
  • Back Pressure Valve
  • Pressure Relief Valve