Document Outline

• 1640
• 1645
• OPERATOR’S MANUAL
  • RHINO®
• To the Owner/Operator/Dealer
  • LOADER
• TABLE OF CONTENTS
  • General Safety Instructions and Practices
  • Operator Safety Instructions and Practices
  • Equipment Operation Safety Instructions and Practices
  • Connecting or Disconnecting Implement Safety Instructions and Practices
  • Transporting Safety Instructions and Practices
  • Maintenance and Service Safety Instructions and Practices
  • Storage and Parking Safety Instructions and Practices
  • Concluding Safety Instructions and Practices
    • Decal Location
      • 1. D469 1 WARNING Loader Safety
      • 2. D468 2 DANGER Crushing, Electrocution, Falling Hazard
      • 3. D471 1 WARNING Handling Bales
      • 4. 52740 2 WARNING Oil Leaks
      • 5. D470 1 DANGER Use ROPS, Seatbelt, Rear Ballast
      • 6. 52203 1 WARNING Lock Valve in Transport
      • 7. 54283 4 MODEL 1640
      • 8. 49696 1 LOGO Rhino, Left
      • 9. 51448 1 LOGO Rhino, Right
      • 10. 03200347 * REFLCTR SMV Sign
      • 11. 52204 1 INSTRUCT Loader Positions
      • 12. 00776031 1 __________ Canister, Operator’s Manual
      • 13. 55580 1 __________ Sheet, Decal; includes two D516 Decals (Note: For Optional Quick Attach Device Only)
    • Decal Description
  • Federal Laws and Regulations
    • SAFETY SECTION
    • Attention Owner/Operator
      • INTRODUCTION SECTION
      • ASSEMBLY AND CONNECTING THE LOADER SECTION
  • Assembly Instructions
  • Proper Ballasting and Wheel Spacing
  • General Instructions
  • Connecting Attachment (Optional)
  • Dismounting the Loader
  • Mounting Loader
    • OPERATION SECTION
• RHINO 1640 & 1645 LOADERS
• OPERATION INSTRUCTIONS
  • 1. Standard Equipment and Specifications
    • (A) * Maximum Lift Height at Pivot Pin 114”
    • (B) * Maximum Lift Height under Level Bucket 101.5
    • (C) * Clearance with Bucket Dumped 83”
    • (D) Reach at Maximum Height 31”
    • (E) Maximum Dump Angle 73°
    • (F) Reach with Attachment on Ground 72”
      • (H) * Digging Depth 5.5”
      • (U) Lift Capacity to Max Height at Pivot Pin 2,870 lbs
      • (V) Lift Capacity 800mm Forward of Pivot Pin at Full Height 1,840 lbs
      • (W) Lift Capacity 800mm Forward of Pivot Pin at 59” 2,350 lbs
      • (Y) Breakout Force at Pivot Pin 4,440 lbs
      • Bucket Size and Type 72” SSL Quick Attach
  • 2. Operator Requirements
  • 3. Tractor Requirements
    • Tractor Requirements and Capabilities
    • 3.1 ROPS and Seat Belt
    • 3.2 Tractor Lighting and SMV Emblem
    • 3.3 Tractor Ballast
    • 3.4 Tractor Ballast and Tire Settings
  • 4. Getting On and Off the Tractor
    • 4.1 Boarding the Tractor
    • 4.2 Dismounting the Tractor
  • 5. Starting the Tractor
    • 6. Pre-Operation Inspection and Service
    • 6.1 Tractor Pre-Operation Inspection/Service
      • 6.2 Loader Pre-Operation Inspection and Service
    • 7. Driving the Tractor and Loader
    • 7.1 Driving the Tractor and Loader
    • 8. Operating the Tractor and Loader
    • 8.1 Operating the Loader
      • FILLING THE BUCKET
      • LIFTING THE LOAD
      • CARRYING THE LOAD
      • DUMPING THE BUCKET
        • LOWERING THE BUCKET
      • OPERATING WITH FLOAT CONTROL
      • LOADING FROM A BANK
      • PEELING AND SCRAPING
      • LOADING LOW TRUCKS OR SPREADERS FROM A PILE
      • BACKFILLING
        • Leave dirt which drifts over side of bucket for final cleanup.
          • HANDLING LARGE HEAVY OBJECTS
          • 1. Using front end loaders for handling large heavy objects such as large round or rectangular bales, logs and oil drums is not recommended.
          • 2. Handling large heavy objects can be extremely dangerous due to:
          • 3. If you must perform above work, protect yourself by:
      • 8.2 Operating Bale Spear
    • 8.3 Shutting Down the Implement
  • 9. Loader Storage
  • 10. Transporting the Tractor and Implement
    • 10.1 Valve Lock
    • 10.2 Transporting on Public Roadways
    • 10.3 Hauling the Tractor and Implement
    • 11. Troubleshooting Guide
      • Loader slow or will not lift Hydraulic oil too heavy. Change to proper oil.
      • and/or dump
      • Oil filter plugged. Clean or replace filter.
      • Hydraulic pump worn. Repair or replace pump.
      • Oil line restricted or leaking. Check all hoses and tubes for leaks,
      • damage or restrictions. Replace
      • damaged or restricted hoses or tube
      • oil lines.
      • Control valve does not shift Inspect, clean, repair or replace
      • properly. valve.
      • Air in hydraulic system. Cycle lift cylinders and bucket
      • cylinders several times to free
      • system of air.
      • Cylinder leaks internally. Replace seals.
      • Faulty relief valve (tractor). Clean and replace relief valve.
      • Loader chatters or Air leak in pump inlet line. Check, tighten or replace inlet line.
      • vibrates when raising
      • or lowering
      • Air in hydraulic system. Cycle lift and bucket cylinders.
      • Oil level too low. Add oil as required.
      • External leakage Damaged seals. Remove leaking component;
      • replace seals.
      • Pump noisy Inlet line restricted or leaking. Check for air leaks, restrictions or
      • collapsed hose. Tighten or replace hose. Clean filter.
      • Oil level too low. Add oil as required.
      • Pump worn or damaged. Repair or replace pump.
      • Excessive wear on bucket Bucket is riding on cutting edge Use boom “FLOAT” position or
      • cutting edge instead of wear runners. bucket level indicator to ensure
      • bucket rides on wear runners.
      • MAINTENANCE SECTION
  • Daily Maintenance
    • 1. Check fluid level of tractor hydraulic system before starting each day’s operation. If necessary, add hydraulic oil as recommended in your tractor operator’s manual.
    • 2. After every four hours of operation, lubricate all sixteen grease fittings
    • 3. After every ten hours of operation, check all hardware and tighten where required.
    • 4. Replace hoses immediately if they are damaged by a cut or scrape, extruded at the fittings or leaking. Hydraulic oil leaks should be repaired promptly to avoid loss of oil and serious personal injury from escaping oil.
  • Storage
    • 1. Store loader with attachment securely attached.
    • 2. Place dust caps on hydraulic quick couplers.
    • 3. Do not remove attachment from stored loader.
    • 4. Do not allow children to play on or around loader.
  • Proper Torque for Fasteners
    • 1640 & 1645
    • LOADER
• RHINO
  • LIMITED WARRANTY
  • 1. LIMITED WARRANTIES
  • 1.01. Rhino warrants for one year from the purchase date to the original non-commercial, governmental, or municipal purchaser (“Purchaser”) and warrants for six months to the original commercial or industrial purchaser (“Purchaser”) that the ...
  • 1.02. Manufacturer will replace for the Purchaser any part or parts found, upon examination at one of its factories, to be defective under normal use and service due to defects in material or workmanship.
  • 1.03. This limited warranty does not apply to any part of the goods which has been subjected to improper or abnormal use, negligence, alteration, modification, or accident, damaged due to lack of maintenance or use of wrong fuel, oil, or lubricants, ...
  • 1.04. Except as provided herein, no employee, agent, Dealer, or other person is authorized to give any warranties of any nature on behalf of Manufacturer.
  • 2. REMEDIES AND PROCEDURES.
  • 2.01. This limited warranty is not effective unless the Purchaser returns the Registration and Warranty Form to Manufacturer within 30 days of purchase.
  • 2.02. Purchaser claims must be made in writing to the Authorized Dealer (“Dealer”) from whom Purchaser purchased the goods or an approved Authorized Dealer (“Dealer”) within 30 days after Purchaser learns of the facts on which the claim is based
  • 2.03. Purchaser is responsible for returning the goods in question to the Dealer.
  • 2.04. If after examining the goods and/or parts in question, Manufacturer finds them to be defective under normal use and service due to defects in material or workmanship, Manufacturer will:
    • (a) Repair or replace the defective goods or part(s) or
    • (b) Reimburse Purchaser for the cost of the part(s) and reasonable labor charges (as determined by Manufacturer) if Purchaser paid for the repair and/or replacement prior to the final determination of applicability of the warranty by Manufacturer.
  • 2.05. Purchaser is responsible for any labor charges exceeding a reasonable amount as determined by Manufacturer and for returning the goods to the Dealer, whether or not the claim is approved. Purchaser is responsible for the transportation cost for...
  • 3. LIMITATION OF LIABILITY.
  • 3.01. MANUFACTURER DISCLAIMS ANY EXPRESS (EXCEPT AS SET FORTH HEREIN) AND IMPLIED WARRANTIES WITH RESPECT TO THE GOODS INCLUDING, BUT NOT LIMITED TO, MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE.
  • 3.02. MANUFACTURER MAKES NO WARRANTY AS TO THE DESIGN, CAPABILITY, CAPACITY, OR SUITABILITY FOR USE OF THE GOODS.
  • 3.03. EXCEPT AS PROVIDED HEREIN, MANUFACTURER SHALL HAVE NO LIABILITY OR RESPONSIBILITY TO PURCHASER OR ANY OTHER PERSON OR ENTITY WITH RESPECT TO ANY LIABILITY, LOSS, OR DAMAGE CAUSED OR ALLEGED TO BE CAUSED DIRECTLY OR INDIRECTLY BY THE GOODS INCLU...
  • 3.04. NO ACTION ARISING OUT OF ANY CLAIMED BREACH OF THIS WARRANTY OR TRANSACTIONS UNDER THIS WARRANTY MAY BE BROUGHT MORE THAN TWO (2) YEARS AFTER THE CAUSE OF ACTION HAS OCCURRED.
  • 4. MISCELLANEOUS.
  • 4.01. Proper Venue for any lawsuits arising from or related to this limited warranty shall be only in Guadalupe County, Texas.
  • 4.02. Manufacturer may waive compliance with any of the terms of this limited warranty, but no waiver of any terms shall be deemed to be a waiver of any other term.
  • 4.03. If any provision of this limited warranty shall violate any applicable law and is held to be unenforceable, then the invalidity of such provision shall not invalidate any other provisions herein.
  • 4.04. Applicable law may provide rights and benefits to purchaser in addition to those provided herein.
• TO THE OWNER/OPERATOR/DEALER
  • RHINO®