Document Outline

• Front Cover - 1394 User Manual
• Important User Information
• Table of Contents
• Preface
  • Who Should Use this Manual
  • Purpose of this Manual
  • Contents of this Manual
  • Related Documentation
  • Conventions Used in this Manual
  • Module Series Designator
  • 1394 Product Receiving and Storage Responsibility
  • Allen-Bradley Support
    • Local Product Support
    • Technical Product Assistance
• Chapter 1 - Overview
  • The 1394 System
    • Series Note
  • Safety Precautions
  • 1394 System Overview
    • GMC System
    • CNC Interface System
    • SERCOS System
    • Analog Servo System
    • 9/440 CNC System
  • What is a 1394 System?
    • System Modules
    • Axis Modules
    • External Shunt Module (used with 22 kW System)
    • 1326AB Motors
    • 1326AS Motors
    • 1326AH Motors
    • Drive Interface Module
    • DC Link Module
    • Standard Features of the 1394
      • Control
      • Power
      • Integration
• Chapter 2 - Installing Your 1394
  • Chapter Objectives
  • Complying With European Union Directives
    • EMC Directive
    • Low Voltage Directive
  • Before Mounting Your System
    • Storing Your 1394 Before Installation
  • Unpacking Modules
  • System Mounting Requirements
    • Determining Your System Mounting Hole Layout
    • Mounting Your 1394 Through the Back of the Cabinet
  • Bonding Your System
    • Bonding Modules
    • Bonding Multiple Subpanels
  • Mounting Your 1394 System
  • Mounting Your 1394-DCLM
  • Mounting the External Shunt Resistor for 5 and 10 kW System Modules
  • Mounting External Shunt Modules for 22 kW System Modules
    • Shunt Module Mounting Orientation
    • Shunt Module Mounted Outside the Cabinet
    • Shunt Module Mounted Inside the Cabinet
    • Mounting the Shunt Module
  • Mounting Considerations for GMC and GMC Turbo Systems
    • Mounting GMC and GMC Turbo Systems Next to Flex I/O‰
• Chapter 3 - Wiring for all Systems
  • Chapter Objectives
  • Finding Additional Wiring Information for 1394 Systems
  • Understanding Basic Wiring Requirements
    • Routing High and Low Voltage Cables
    • System Module Wire Sizes
    • Shielding
    • EMI/RFI Shielding
    • EMI/RFI Bonding
    • Input Power Conditioning
  • Determining Your Type of Input Power
    • Grounded Power Configuration
    • Ungrounded Power Configuration
    • Setting the Ground Jumper in a 5 or 10 kW System Module for Ungrounded Power Configurations
    • Setting the Ground Jumper in a 22 kW System Module for Ungrounded Power Configurations
  • Grounding Your 1394 System
    • Grounding your System to the Subpanel
    • Grounding Multiple Subpanels
  • Wiring System Module Power
    • Terminal Block Locations for 5 and 10 kW System Module (Series A and B)
    • Connector Locations for 5 and 10 kW System Module (Series C)
    • Terminal Block Locations for a 22 kW System Module
    • Required Tools and Equipment
    • Connecting Power Wiring for 5 and 10 kW (Series A and B) and 22 kW System Modules
    • Connecting Power Wiring for 5 and 10 kW System Modules (Series C)
  • Connecting Motor Power to Axis Modules
    • Connecting Thermal and Brake Leads to Axis Modules
    • Required Tools and Equipment
    • Wiring Motor Power, Thermals and Brakes
  • Connecting Feedback to System Modules
  • Connecting Your Motor Cables to Motors
  • Connecting Your External Shunt Resistor
    • Connecting Your External Shunt Resistor (Series A and B)
    • Connecting Your External Shunt Resistor (Series C)
  • Connecting Your Shunt Module (required for 22 kW system)
    • Required Tools and Equipment
    • Wiring the Shunt Module Power
    • Wiring Shunt Module Fan Power
• Chapter 4 - Wiring 1394 GMC and GMC Turbo
  • Chapter Objectives
  • Finding Additional Wiring Information for 1394 Systems
  • Understanding GMC and GMC Turbo Wiring and Connections
  • Understanding Input Wiring Board Layout
    • Using the Terminal Operating Tool to Insert Wires
    • Input Wiring Board Signal Descriptions
  • Connecting Your Communication Cables
    • Encoder Feedback Wiring
    • Serial Communications
    • Data Highway Connection
    • AxisLink
    • GMC Turbo System
    • Remote I/O
    • Flex I/O
    • SLC Interface
  • Connecting a GMC and GMC Turbo to a 1394-DIM
    • 1394-DIM System Example
    • 1394-DIM with 1398-DDM-xxx System Example
    • 1394-DIM Configurations
    • Configuration Examples
    • 1394-System Module Input Power Wiring When Not Using Axis Modules
  • Understanding DIM Signals
    • DROK
    • Drive Enable Output
    • Analog Output
  • Wiring and Configuring an External Drive to the 1394-DIM
    • Connecting the Remote Drive to the DIM Connector
    • Connecting the Position Feedback Encoder to the Feedback Input
    • Connecting the DIM Ground Wire to the 1394 System Ground
    • Installing the Resolver Feedback Input Plug
• Chapter 5 - Wiring 1394 Analog Servo
  • Chapter Objectives
  • Finding Additional Wiring Information for 1394 Systems
  • Understanding Analog Servo Wiring and Connections
  • Input Wiring Board Layout
    • Using the Terminal Operating Tool to Insert Wires
    • Input Wiring Board Signal Descriptions
  • Connecting AQB and SCANport Cables
    • Analog Servo Encoder (A Quad B) Wiring
    • SCANport Adapter
• Chapter 6 - Commissioning 1394 GMC and GMC Turbo
  • Chapter Objectives
  • General Startup Precautions
  • Applying Power to the System
  • Setting Up Your System Using GML Commander
    • Before You Begin
    • Preparing the System
  • Setting Up Your System Using GML 3.x.x
    • Before You Begin
    • Preparing the System
• Chapter 7 - Commissioning 1394 Analog Servo
  • Chapter Objectives
  • General Startup Precautions
  • Setting Up Your 1394 Analog Servo System
    • Before You Begin
      • Exiting Before You’re Finished
      • Continuing From Where You Left Off
    • Removing and Re-Applying Power
    • Setting Up at the System Level
    • Setting Up Analog Test Points
    • Defining Your Motor
    • Defining a Reference Source for Your Axes
      • Defining Analog Velocity
      • Defining Analog Torque
      • Defining Digital Velocity
      • Defining Digital Torque
    • Defining Limits
    • Auto Tuning
      • Before You Perform an Auto Tune
      • Performing the Auto Tune
• Chapter 8 - Configuring 1394 Analog Servo
  • Chapter Objectives
  • Where to Look for Other Programming Information
  • Conventions Used in this Chapter
  • Understanding Analog Servo System Parameters
  • 1394 Analog Servo Software Diagrams
• Chapter 9 - Troubleshooting
  • Chapter Objectives
  • Understanding How to Detect a Problem
  • Understanding System and Axis Module LEDs
  • Understanding System Faults
    • Finding GMC Faults
      • Viewing Instantaneous Status
      • Viewing Continuous Status
    • Finding Analog Servo System Faults
    • Finding 9/440 Faults
    • Finding CNC Interface Faults
  • Understanding GMC Turbo and GMC Controller Faults
  • Understanding Analog Servo System Module Faults
    • Understanding Analog Servo System Axis Faults
  • Troubleshooting General System Problems
  • Replacing System and Axis Modules
    • Before You Begin
    • Removing an Axis Module
    • Installing a Replacement Axis Module
    • Removing a System Module
    • Installing a Replacement System Module
      • Replacing System Modules of the Same Series
      • Replacing System Modules of a Different Series
      • Completing Connections and Downloading Parameters
  • Checking for a Blown Fuse in the 1394-DCLM
  • Replacing the 1394 Shunt Module Fuse
    • Replacing the 1394-SR10A Fuse
    • Replacing the 1394-SR9A, -SR9AF, -SR36A, and -SR36AF Fuse
  • Replacing the AM50 and AM75 Axis Module Fan
    • Removing the Fan
    • Installing the New Fan
• Appendix A - Specifications
  • Chapter Objectives
  • System Specifications
    • Certification
    • System Modules
    • Axis Modules
    • Contact Ratings
    • DC Link Module
    • Drive Interface Module
    • Filters
    • User-Supplied Contactor (M1)
    • User-Supplied Line Input Fusing
    • User-Supplied 24V Logic Input Power
    • Input Transformer for 24V Control Power
    • User-Supplied 5V Auxiliary Encoder Power Supply
    • Circuit Breakers
    • External Shunt Resistor Kit for 5 and 10 kW Systems
    • 1394 Shunt Module for the 22 kW System
  • Environmental Specifications
  • Power Dissipation
    • System Modules
    • Axis Modules
    • DC Link Module
    • Drive Interface Module
    • Internal Shunt Resistor for the 5 and 10 kW System (standard)
  • Communication Specifications
    • Encoder Input Specifications
    • Dedicated Discrete I/O Specifications
    • Serial I/O Specifications
    • DH-485 Specifications
    • Flex I/O Specifications
    • GMC System Specifications
    • Remote I/O Adapter Specifications
    • AxisLink Specifications
  • Dimensions
    • 1394 System Module Dimensions
    • Axis Module Dimensions
    • Filter Dimensions
    • External Shunt Dimensions
    • Motor Dimensions
  • Servo Motor Performance Data
    • 1326AB Performance Data
    • 1326AS Performance Data
• Appendix B - Interconnect and CE Diagrams
  • Chapter Objectives
  • GMC, Analog Servo, and CNC Interface Interconnect Diagrams
    • 1394 GMC Interconnections
    • 1394 Analog Servo Interconnections
    • 1394 CNC Interconnections
  • Thermal Interconnect Diagrams
    • 1394 GMC Systems (1394x-SJTxx-C and -T)
    • 1394 GMC Systems (1394C-SJTxx-L)
    • 1394 Analog Servo Systems (1394x-SJTxx-A)
  • Cable Pin-outs
    • 1326 Cable Pin-outs
    • 1394 Cable Pin-outs
    • Grounding for 1394 CE Requirements
• Appendix C - Using the HIM
  • Chapter Objectives
  • The Human Interface Module (HIM)
    • Understanding HIM Keys
  • Understanding HIM Operation
    • Understanding HIM Modes
      • Display Mode
      • Program Mode
      • Link Mode
      • Startup Mode
      • EEProm Mode
      • Search Mode
      • Control Status Mode
      • Password
    • Linking Parameters
    • Using Copy Cat
      • Copying a System’s Information
      • Pasting a System’s Information
  • Auto Tuning
    • Getting an Overview of HIM Programming
  • Removing the HIM
    • Removing the HIM from the HIM Cradle
    • Disconnecting the HIM from the System Module
    • Setting Up the HIM for Hand-Held Use
    • Placing the HIM in the HIM Cradle
• Appendix D - Catalog Numbers
  • Understanding Catalog Numbers
    • Determining Catalog Numbers
  • System Modules
    • 1394 System Module
    • 9/440 System Module (Resolver based systems)
    • CNC Serial Drive System Module
    • 9/440 High Resolution/Absolute CNC System Module
  • Axis Modules
  • External Shunt Modules
    • Shunt Resistor Kit for 5 and 10 kW System Modules
    • Shunt Modules for 22 kW System Modules
  • System Module Cables
    • Control Interface Cables
    • Single Axis Flying Lead Cable
    • Two-Axis Prewired Cable
  • 1326AB Servo Motors
    • 1326 Shaft Oil Seal Kit for 1326AB Motors
    • Motor Junction Box Kit for 1326AB Motors
    • Feedback Mounting Adapter Kit for 1326AB Motors
  • 1326AS Servo Motors
    • 1326 Shaft Oil Seal Kit for 1326AS Motors
    • Motor Junction Box Kit for 1326AS Motors
    • Feedback Mounting Adapter Kit for 1326AS Motors
  • 1326AH Servo Motors
  • Power and Feedback Cables
    • Motor Power Cables
    • Motor Feedback Cables
    • Encoder Feedback Cables for 1326AB Motors
  • Miscellaneous Accessories
• Index
• Back Cover