Document Outline

• Table of Contents
  • Electrical Hazard
    • Electrical Hazard Warning i
    • Minimum Safe Approach Distance ii
      • Table 1 - (M.S.A.D.) ii
      • Figure 3 - (M.S.A.D.) ii
  • Introduction
    • Signs iii
    • Qualified operators iii
    • Operation rules iii
    • Maintenance iii
    • Responsibilities of parties iv
    • Options iv
    • Additional information iv
  • 1. Safety
    • Safe Operation 1-1
      • Pre-start Inspection 1-1
      • Work Place Inspection and Practices 1-1
      • Electrocution 1-1
      • Tipover and Falling Hazards 1-1
      • Crushing 1-2
    • General Safety Precautions 1-2
      • Personnel Precautions 1-2
      • Operator General Precautions 1-2
      • Mounting and Dismounting Precautions 1-2
      • Starting and Stopping Precautions 1-2
      • Operating Precautions 1-2
      • Operator Maintenance Precautions 1-3
      • Fuel Handling Precautions 1-3
    • Safety Decals and Placards 1-3
    • Safety Placards and Decals Location 1-4
  • 2. Safety Devices
    • Safety Device Information 2-1
    • Emergency Stop Switches 2-1
      • At ground control box 2-1
      • At platform control box 2-1
    • Other Safety Devices 2-1
      • Lanyard anchor points 2-1
      • Gravity gate 2-2
      • Guardrails 2-2
      • Foot switch 2-2
      • Bubble level 2-2
      • RCD/ELCB AC outlet 2-3
      • Flashing light 2-3
  • 3. Specifications
    • General Specifications 3-1
    • Recommended Hydraulic Oil 3-1
    • Overall Dimensions - EPV12J 3-2
    • Engine Data 3-2
    • Working Envelope - EPV12J 3-3
      • Mounted on ISUZU NQR500 Truck 3-3
      • Booms identification 3-4
    • Nomenclature And Serial Numbers 3-4
      • Right side view of machine 3-4
      • Left side view of machine 3-5
      • Serial number location, chassis 3-5
  • 4. Gauges
    • Hourmeter 4-1
    • Level Bubble 4-1
    • Hydraulic Oil Level 4-1
  • 5. Automatic Shut-offs and Circuit Breakers
    • RCD/ELCB Outlet (option) 5-1
    • Main Circuit Breaker 5-1
    • Outriggers 5-1
  • 6. Controls
    • Controls Description 6-1
      • Controls and Control Decals Locations 6-1
    • Ground Control Box 6-2
      • Ground Control Box Controls 6-3
    • Platform Control Box 6-4
      • Platform Control Box Controls 6-5
  • 7. Daily Inspection and Maintenance
    • Daily Inspection and Maintenance Table 7-1
    • Engine Fuel Level 7-2
    • Fuel Tank Cap 7-2
    • Fuel Leaks 7-2
    • Engine Oil Level 7-2
    • Wiring Harnesses 7-2
    • Battery Terminals 7-3
    • Battery Fluid Level 7-3
    • Hydraulic Oil Level 7-3
    • Hydraulic Oil Leaks 7-3
    • Bolts and Fasteners 7-4
    • Structural Damage and Welds 7-4
    • Lanyard Anchor Points 7-4
    • Platform Gravity Gate 7-4
    • Platform Guardrails 7-5
    • Flashing Light (option) 7-5
    • Ground Control Switches 7-5
    • Emergency Lower 7-5
      • Lower control box 7-5
      • Upper control box 7-6
    • Platform Control Switches 7-6
    • AC Outlet RCD/ELCB (option) 7-6
    • Placards and Decals 7-6
      • Standard placards and decals 7-7
      • Inspection drawing 7-8
  • 8. Operation
    • Operating Procedures 8-1
    • Control Stations 8-1
    • Emergency Stopping 8-1
    • Operation Considerations 8-2
    • Starting From Ground Control Box 8-2
    • Stabilizer Operation 8-2
      • Raising the manually operated stabilizers 8-2
    • Starting From Platform Control Box 8-3
    • Moving The Platform 8-4
      • From Ground Control Box 8-4
      • From Platform Control Box 8-5
    • Securing for Day 8-6
  • 9. Emergency Operation
    • Emergency Operation Procedures 9-1
      • Operation From Platform Control Box 9-1
      • Operation From Ground Control Box 9-2
  • 10. Stowing and Transporting
    • Stowing 10-1
      • Upper boom lock pin 10-1
      • Lower boom lock pin 10-1
  • 11. Options
    • Air Line To Platform 11-1
    • Dual Fuel 11-1
    • Work Lights 11-1
    • Flashing Light 11-1
    • RCD/ELCB AC Outlet 11-1
    • Sandblast Protection Kit 11-1
    • Platform Rotator 11-1
    • 5KV Insulation 11-1
  • 12. Fire Fighting and Chemical Containment
    • Hazardous Components 12-1
      • Battery, Lead/Acid (UN 2794) 12-1
      • Gasoline (UN 1203) 12-2
      • Hydraulic Oil (UN 1270) 12-3
      • Motor Oil (UN 1270) 12-4
  • 13. Operator's Troubleshooting
    • Troubleshooting 13-1
      • Operator Troubleshooting Chart 13-1
• Index
  • A
    • AC outlet RCD/ELCB, 7-6
    • Additional information
      • see Introduction - page iv
    • Automatic Shut-offs
      • Circuit Breakers
        • Main Circuit Breaker, 5-1
      • Outriggers, 5-1
  • B
    • Battery fluid level, 7-3
    • Battery terminals, 7-3
    • Bolts and fasteners, 7-4
    • Booms Identification, 3-4
  • C
    • Controls
      • Control switches
        • Anti-Restart, 6-4, 8-3, 9-1
        • Boom Speed, 6-2, 6-4
        • Choke/Cold Start, 6-2, 6-4, 8-2, 8-3
        • Emergency Lower, 6-4
        • Emergency Stop, 6-2, 6-4, 8-1
        • Emergency Stop switch, 8-2, 8-3, 9-1
        • Foot Switch, 6-4
        • Jib Boom, 6-2, 6-4
        • Lift Enable, 6-2
        • Lower Boom, 6-2, 6-4
        • Master Key Switch, 6-2, 7-1, 8-2, 8-3, 9-1
        • Platform Rotate, 6-4
        • Platform/Ground Selector, 6-2, 8-2, 8-3, 9-1
        • Slew, 6-2, 6-4
        • Stablizer / Boom Secector Switch, 6-2
        • Upper Boom, 6-2, 6-4
      • Ground Control Box, 6-2
        • Control switches, 6-2
        • Controls location illustration, 6-3
      • Platform Control Box
        • Control switches, 6-4
        • Controls location illustration, 6-5
    • Controls and Control Decals Locations, 6-1
    • Crushing hazard, 1-2
  • D
    • Daily Inspection and Maintenance Table, 7-1
  • E
    • Electrical
      • Electrocution, 1-1, 8-1
    • Electrical Hazard Warning
      • see Electrical Hazard - page i
    • Emergency lower, 7-5
    • Emergency Operation, 9-1
      • Operation From Ground Control Box, 9-2
      • Operation From Platform Control Box, 9-1
      • Procedures, 9-1
    • Engine
      • Cooling system, 3-2
      • Displacement, 3-2
      • Engine oil level, 7-2
      • Fuel, 3-2
      • Fuel consumption, 3-2
      • Fuel grade, 3-2
      • Fuel leaks, 7-2
      • Fuel tank cap, 7-2
      • Ignition system, 3-2
      • Make, 3-2
      • Model, 3-2
      • Oil capacity, 3-2
      • Oil grade, 3-2
      • Type, 3-2
    • Engine Data, 3-2
  • F
    • Falling hazards, 1-1
    • Flashing light, 7-5
  • G
    • Gauges
      • Hourmeter, 4-1
      • Hydraulic Oil Level, 4-1
      • Level Bubble, 4-1
    • General Specifications, 3-1
    • Ground Control Box Controls, 6-3
  • H
    • Hazardous Components, 12-1
      • Battery, Lead/Acid (UN 2794), 12-1
      • Gasoline (UN 1203), 12-2
      • Hydraulic Oil (UN 1270), 12-3
      • Motor Oil (UN 1270) , 12-4
    • Hydraulic oil
      • Filler cap, 7-3
    • Hydraulic oil level, 7-3
  • I
    • Inspection
      • Operators daily inspection, 7-1
        • Inspection and Maintenance Table, 7-1
    • Insulation rating, 3-1
  • L
    • Left side view of machine, 3-5
    • Light Flashing, 7-5
    • Lower control box, 7-5
  • M
    • Maintenance personnel
      • see Introduction - page iii
    • Maximum height to basket floor, 3-1
    • Maximum outreach, 3-1
    • Maximum outreach height, 3-1
    • Minimum Safe Approach Distance
      • see Electrical Hazard - page ii
  • N
    • Nomenclature And Serial Numbers, 3-4
  • O
    • Operating Procedures, 8-1
      • Control Stations, 8-1
      • Emergency Stopping, 8-1
      • Moving The Platform, 8-4
      • Starting From Ground Control Box, 8-2
      • Starting From Platform Control Box, 8-3
    • Operation, 8-1
    • Operators
      • Qualified, 7-1, 8-2
    • Other Safety Devices, 2-1
    • Overall Dimensions EPV12J, 3-3
  • P
    • Placards and decals, 7-6
      • Inspection drawing, 7-8
      • Standard placards and decals, 7-7
    • Platform
      • Foot switch, 8-5
      • Lanyard anchor points, 7-4
    • Platform Control Box Controls, 6-5
    • Platform size, 3-1
    • Pre-start Inspection, 1-1
  • Q
    • Qualified operators
      • see Introduction - page iii
  • R
    • RCD/ELCB Outlet (option), 5-1
    • Responsibilities of owners and users
      • see Introduction - page iv
    • Right side view of machine, 3-4
  • S
    • Safe Operation, 1-1
    • Safe working load, 3-1
    • Safety Decals and Placards, 1-3
      • Location illustration, 1-4
    • Safety Devices
      • Bubble level, 2-2
      • Emergency Stop Switches, 2-1
      • Flashing light, 2-3
      • Foot switch, 2-2
      • Gravity gate, 2-2
      • Guardrails, 2-2
      • Lanyard anchor points, 2-1
      • RCD/ELCB AC outlet, 2-3
      • Safety Device Information, 2-1
    • Safety precautions
      • Fuel Handling Precautions, 1-3
      • Mounting and Dismounting Precautions, 1-2
      • Operating Precautions, 1-2
      • Operator, 1-2
      • Operator Maintenance Precautions, 1-3
      • Personnel Precautions, 1-2
      • Starting and Stopping Precautions, 1-2
    • Sandblast protection kit, 8-1
    • Securing for Day, 8-6
    • Serial number location, chassis, 3-5
    • Signs, Caution, Danger, Notes
      • see Introduction - page iii
    • Standard colour, 3-1
    • Stowing the EPV12J, 10-1
      • Boom lock pins, 10-1
      • Boom restraints and keepers, 10-1
    • Structural damage and welds, 7-4
      • Boom welds, 7-4
  • T
    • Tipover hazard, 1-1
    • Travelling height, 3-1
    • Troubleshooting, 13-1
      • Operator Troubleshooting Chart, 13-1
    • Turntable rotation, 3-1
  • W
    • Warranty - Limited
      • see inside front cover
    • Wiring harnesses, 7-2
      • Loose connections, 7-2
    • Work Place Inspection and Practices, 1-1
    • Working Envelope EPV12J, 3-3
    • Working height, 3-1