Document Outline

• Installation and Basic Operation What Instrument Do I Have?
  • 1.1 Unpacking Your Controller
  • 1.2 Dimensions
  • 1.3 Step 1: Installation
    • 1.3.1 Panel Mounting the Controller
    • 1.3.2 Panel Cut Out Sizes
    • 1.3.3 Recommended minimum spacing of controllers
    • 1.3.4 To Remove the Controller from its Sleeve
• 2. Step 2: Wiring
  • 2.1 Terminal Layout Series 3 Controller
  • 2.2 Wire Sizes
  • 2.3 Precautions
  • 2.4 Sensor Input (Measuring Input)
    • 2.4.1 Thermocouple Input
    • 2.4.2 RTD Input
    • 2.4.3 Linear Input (mA or mV)
    • 2.4.4 Two-Wire Transmitter Inputs
  • 2.5 Input/Output 1 & Output 2
    • 2.5.1 Relay Output (Form A, normally open)
    • 2.5.2 Logic (SSR drive) Output
    • 2.5.3 DC Output
    • 2.5.4 Triac Output
    • 2.5.5 Logic Contact Closure Input (I/O 1 only)
  • 2.6 Remote Setpoint Input
  • 2.7 Output 3
  • 2.8 Summary of DC Outputs
  • 2.9 Output 4 (AA Relay)
  • 2.10 General Note About Relays and Inductive Loads
  • 2.11 Digital Inputs A & B
  • 2.12 Transmitter Power Supply
  • 2.13 Digital Communications
  • 2.14 Controller Power Supply
  • 2.15 Example Heat/Cool Wiring Diagram
• 3. Safety and EMC Information
  • 3.1 Installation Safety Requirements
• 4. Switch On
  • 4.1 New Controller
    • 4.1.1 Quick Start Code
  • 4.2 To Re-Enter Quick Code mode
  • 4.3 Pre-Configured Controller or Subsequent Starts
  • 4.4 Front Panel Layout
    • 4.4.1 To Set The Target Temperature.
    • 4.4.2 Alarms
    • 4.4.3 Alarm Indication
    • 4.4.4 Auto, Manual and Off Mode
    • 4.4.5 To Select Auto, Manual or Off Mode
    • 4.4.6 Level 1 Operator Parameters
• 5. Operator Level 2
  • 5.1 To Enter Level 2
  • 5.2 To Return to Level 1
  • 5.3 Level 2 Parameters
• 6. Access to Further Parameters
  • 6.1.1 Level 3
  • 6.1.2 Configuration Level
  • 6.1.3 To Select Access Level 3 or Configuration Level
  • 6.2 Parameter lists
    • 6.2.1 To Choose Parameter List Headers
    • 6.2.2 To Locate a Parameter
    • 6.2.3 How Parameters are Displayed
    • 6.2.4 To Change a Parameter Value
    • 6.2.5 To Return to the HOME Display
    • 6.2.6 Time Out
  • 6.3 Navigation Diagram
  • 6.4 Access Parameters
• 7. Controller Block Diagram
• 8. Temperature (or Process) Input
  • 8.1 Process Input Parameters
    • 8.1.1 Input Types and Ranges
    • 8.1.2 Operation of Sensor Break
  • 8.2 PV Offset
    • 8.2.1 Example: To Apply an Offset:
  • 8.3 PV Input Scaling
    • 8.3.1 Example: To Scale a Linear Input
• 9. Input/Output
  • 9.1 Input/Output Parameters
    • 9.1.1 Input/Output 1 List (IO-1)
    • 9.1.2 Remote Digital Setpoint Select and Remote Fail
    • 9.1.3 Sense
    • 9.1.4 Source
    • 9.1.5 Power Fail
    • 9.1.6 Example: To Configure IO-1 Relay to Operate on Alarms 1 and 2:
    • 9.1.7 Output List 2 (OP-2)
    • 9.1.8 Output List 3 (OP-3)
    • 9.1.9 AA Relay (AA) (Output 4)
    • 9.1.10 Digital Input Parameters
  • 9.2 Current Transformer Input Parameters (Current Transformer is not available)
• 10. Setpoint Generator
  • 10.1 Setpoint Parameters
  • 10.2 Example: To Set Ramp Rate
• 11. Control
  • 11.1 Types of Control
    • 11.1.1 On/Off Control
    • 11.1.2 PID Control
  • 11.2 Control Parameters
    • 11.2.1 Proportional Band ‘PB’
    • 11.2.2 Integral Term ‘TI’
    • 11.2.3 Derivative Term ‘TD’
    • 11.2.4 Relative Cool Gain ‘R2G’
    • 11.2.5 High and Low Cutback
    • 11.2.6 Manual Reset
    • 11.2.7 Control Action
    • 11.2.8 Loop Break
    • 11.2.9 Cooling Algorithm
  • 11.3 Tuning
    • 11.3.1 Loop Response
    • 11.3.2 Initial Settings
    • 11.3.3 Automatic Tuning
    • 11.3.4 To Start Autotune
    • 11.3.5 Autotune from Below SP – Heat/Cool
    • 11.3.6 Autotune From Below SP – Heat Only
    • 11.3.7 Autotune at Setpoint – Heat/Cool
    • 11.3.8 Manual Tuning
    • 11.3.9 Manually Setting Relative Cool Gain
    • 11.3.10 Manually Setting the Cutback Values
  • 11.4 Auto-tune Configures R2G
  • 11.5 Example: To Configure Heating and Cooling
    • 11.5.1 Effect of Control Action, Hysteresis and Deadband
• 12. Alarms
  • 12.1 Types of Alarm
    • 12.1.1 Alarm Relay Output
    • 12.1.2 Alarm Indication
    • 12.1.3 To Acknowledge An Alarm
  • 12.2 Behaviour of Alarms After a Power Cycle
    • 12.2.1 Example 1
    • 12.2.2 Example 2
    • 12.2.3 Example 3
  • 12.3 Alarm Parameters
    • 12.3.1 Example: To Configure Alarm 1
  • 12.4 Diagnostic Alarms
    • 12.4.1 Out of Range Indication
• 13. Digital Communications
  • 13.1 Digital Communications Wiring
    • 13.1.1 EIA485 (2-wire)
  • 13.2 Digital Communications Parameters
  • 13.3 Example: To Set Up Instrument Address
  • 13.4 DATA ENCODING
  • 13.5 Parameter Modbus Addresses
• 14. Calibration
  • 14.1 To Check Input Calibration
    • 14.1.1 Precautions
    • 14.1.2 To Check mV Input Calibration
    • 14.1.3 To Check Thermocouple Input Calibration
    • 14.1.4 To Check RTD Input Calibration
  • 14.2 Offsets
    • 14.2.1 Two Point Offset
    • 14.2.2 To Apply a Two Point Offset
    • 14.2.3 To Remove the Two Point Offset
  • 14.3 Input Calibration
    • 14.3.1 To Calibrate mV Input
    • 14.3.2 To Calibrate Thermocouple Input
    • 14.3.3 To Calibrate RTD Input
    • 14.3.4 To Calibrate mA Outputs
    • 14.3.5 To Calibrate Remote Setpoint Input
    • 14.3.6 To Return to Factory Calibration
  • 14.4 Calibration Parameters
• 15. Appendix A TECHNICAL SPECIFICATION