Document Outline

• SECTION 1: GENERAL INFORMATION
  • 1.01 Notes, Cautions and Warnings
    • 1.02 Important Safety Precautions
      • 1.03 Publications
      • 1.04 Note, Attention et Avertissement
      • 1.05 Precautions De Securite Importantes
      • 1.06 Documents De Reference
      • 1.07 Declaration of Conformity
      • 1.08 Statement of Warranty
  • SECTION 2: SPECIFICATIONS
    • 2.01 General Description Of The System
      • 2.02 Plasma Power Supply
      • 2.03 Plasma Cutting Torch
      • 2.04 System Component Layout
      • 2.05 Power Supply Specifications & Electrical Requirements
      • 2.06 Power Supply Dimensions
      • 2.07 Power Supply Rear Panel Features
      • 2.08 Gas Requirements
      • 2.09 Gas Applications
      • 2.10 XTTM-301 Torch Specifications
  • SECTION 3: INSTALLATION
    • 3.01 Installation Requirements
      • 3.02 Cables and Leads Identification
      • 3.03 Cables & Leads Identification
      • 3.04 Position the Power Supply
      • 3.05 Connect Input Power and Ground Cables
      • 3.06 Connect Work Cable to Power Supply
      • 3.07 Ground Connections
      • 3.08 Ground Connections
      • 3.09 Connect Gas and Coolant Supply Lines
      • 3.10 Cables for CNC, Arc Starter/Gas Control
      • 3.11 Set Switches on the Command - Control Module
      • 3.12 Height Control Connections
      • 3.13 Connect Torch Leads to the Gas Control Module / Arc Starter
      • 3.14 Torch Head Installation and Connection
      • 3.15 Install Consumable Torch Parts
      • 3.16 Voltage Divider for iHC Torch Height Control
      • 3:17 Fill Cooling System
  • SECTION 4: OPERATION
    • 4.01 Power Supply Indicators
      • 4.02 Control Console Features
      • 4.03 System Operation
      • 4.04 Gas Selection
      • 4.05 Power Supply Status Codes
      • 4.06 Cut Quality
  • SECTION 5: MAINTENANCE
    • 5.01 General Maintenance
      • 5.02 Coolant Filter Cleaning Procedure
      • 5.03 Coolant Replacement Procedure
      • 5.04 Arc Starter Service
      • 5.05 Arc Starter Spark Gap Adjustment
  • SECTION 6: REPLACEMENT ASSEMBLIES & PARTS
    • 6.01 Replacement Power Supply
      • 6.02 Leads and Cables
      • 6.03 Power Supply External Replacement Parts
      • 6.04 Power Supply Replacement Parts - Lower Right Side
      • 6.05 Power Supply Replacement Parts - Upper Right Side
      • 6.06 Power Supply Replacement Parts - Left Side
      • 6.07 Power Supply Replacement Parts RAS - GCM 1000 XT
      • 6.08 Power Supply Replacement Parts - Rear Panel
      • 6.09 Power Supply Replacement Parts - Front of GCM1000 XT
      • 6.10 Recommended Gas Supply Hose
  • SECTION 7: TORCH MAINTENANCE
    • 7.01 Consumable Removal
      • 7.02 O-Ring Lubrication
      • 7.03 Parts Wear
      • 7.04 Torch Consumables Installation
  • Appendix 1: CNC Control Module
    • Control PCB Connections
      • CNC functions
  • Appendix 2: CCM CPU PCB Layout
  • Appendix 3: CCM I/O PCB Layout
  • Appendix 4: Pilot PCB Layout
  • Appendix 5: Relay and Interface PCB Layout
  • Appendix 6: Display PCB Layout
  • Appendix 7: System Bias PCB Layout
  • Appendix 8: Main Inverter Bottom PCB Layout
  • Appendix 9: Main Inverter Top PCB Layout
  • Appendix 10: Control and Fault PCB Layout
  • Appendix 11: Cap Bias Bottom PCB Layout
  • Appendix 12: Cap Bias Top PCB Layout
  • Appendix 13: Suppressor PCB Layout
  • Appendix 14: COOLING DIAGRAM
  • Appendix 15: System Schematic pg 1
  • Appendix 16: System Schematic pg2
  • Appendix 17: Advanced Troubleshooting
  • Appendix 18: Publication History