Model 2003 - engine 250 - 300 – KTM 250 SX User Manual

Page 121

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9-37C

Repair manual KTM 250 / 300 / 380

Art No 3206004 -E

Engine

250 MXC/EXC

300 MXC/EXC

Desgin

Liquid-cooled single-cylinder two-str

oke engine with

KTM T

win

V

alve

C

ontr

ol exhaust system and

K

TM

T

or

que

C

hamber

Piston displacement

249 ccm

297 ccm

Bor

e / str

oke

66,4 / 72 mm (2.62 / 2.84 in)

72 / 73 mm (2.84 / 2.88 in)

Fuel

unleaded SUPER fuel, r

esear

ch octane no 95, mixed with high-grade, two- str

oke oil

Oil / gasolino ratio

1:40 – 1:60 when using high grade, two- str

oke oil. When in dout, please contact your importer or use 1:40

mix ratio to be on the safe side

Crankshaft bearing

1 deep-gr

oove ball bearing / 1 cylinder r

oller bearing

Connecting r

od bearing

needle bearing

Piston pin bearing

needle bearing

Piston

cast piston

for

ged piston

Piston ring

two plain compr

ession rings

Dimension

“X“

0 + 0,1 mm (0 + 0.004 in)

Ingition timing

1,9 mm vor OT

1,94 mm vor OT

Spark plug

NGK

BR

7 ES

Electr

ode gap

0,60 mm

Dimension

“Z“

49,5 mm (0.024 in)

46 mm (1.7 in)

TVC start open

5000/min

5900/min

TVC fully open

7000/min

7750/min

Primary drive

straight cut spur gears, primary ratio 25:72

Clutch

multiple disc clutch in oil bath, hydraulically operated (Shell HF-E15

Transmission

5 speed, claw actuated

Gear ratio

EXC

MXC

EXC

MXC

1

st

gear

15:29

15:29

15:29

15:29

2

nd

gear

18:26

17:27

18:26

18:26

3

rd

gear

19:22

19:25

19:22

19:24

4

th

gear

21:20

21:23

21:20

21:23

5

th

gear

23:18

23:21

23:18

23:21

Gear lubrication

0,8 l engine oil 10W

-40

ailable chain spr

ockets

13Z / 14Z / 15Z for chain

5

/

8

x

1

/

4

"

Coolant

1.3 liters, 40% antifr

eeze, 60% water

, at least -25 °C (-13 °F)

Ignition system

KOKUSAN 2K-3

Generator output

12V 110W

Ignition system USA (MXC)

KOKUSAN

2K-2

Generator output

12V 40W

Carbur

etor

flat-slide carbur

etor

, carbur

etor setting see table

Air

- filter

wet foam type air filter insert

(upper edge piston - upper edge cylinder)

(height of the contr

ol flap)

TECHNICAL DA

TA

- ENGINE 250/300 MXC / EXC 2003

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