Dismounting of pressure cap and clutch discs, Dismounting of the primary drive – KTM 250 SX User Manual

Page 32

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4-4C

Repair manual KTM 250 / 300 / 380

Art No 3206004 -E

Dismounting of pressure cap and clutch discs

– Loosen collar screws

1

in diagonally opposite sequence to prevent

wedging of discs as springs expand.

– Remove collar screws, springs and spring retainers.

– Take pressure cap and disc package out of outer clutch hub.
– Take thrust bearing

2

off the drive shaft.

Dismounting of the primary drive

– Block the primary gear with the gear wheel segment

3

(see

illustration).

– Undo the hexagon nut (LH thread) and remove it together with the

detent edged ring.

– Release the lock washer of the inner clutch hub.
– Connect clutch holder

4

to inner clutch hub and loosen hexagon nut

(see illustration).

– Remove clutch holder.
– Remove inner clutch hub and outer clutch hub together with bearing

from main shaft.

– Pulling the primary gear

5

and the distance bushing

6

off the

crankshaft.

NOTE: The primary gear and the outer clutch hub belong together.
Always replace both together!

1

2

3

4

5

6

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