Parting of engine housing halves – KTM 250 SX User Manual

Page 35

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4-7C

Dismounting of intake flange and reed valve housing

– Remove the 5 collar screws

1

.

– Remove intake flange and reed valve housing.

Parting of engine housing halves

– Top ignition-gear upwards and remove all 11 housing screws.
– Loosen the 2 engine fixtures on the engine work stand.

– Lift left-hand housing half with suitable tools by on the bosses

provided, or part with a few light plastic mallet blows against the
countershaft from the right-hand housing half.

!

CAUTION

!

L

EVERING APART WITH A SCREW DRIVER OR SIMILAR TOOL MUST BE AVOIDED

,

SINCE

THE SEAL FACES ARE EASILY DAMAGED

.

NOTE: Watch gear shaft stop discs

2

to prevent them sticking to inside

of housing.

Dismounting of gearshift mechanism and transmission

– Take the two stop discs

2

off the transmission shafts.

– Pull the 2 pressure springs

3

out of the shift rails.

3

1

2

2

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