Mounting steering covers, Mounting cylinder head, Mounting reed valve housing and intake flange – KTM 250 SX User Manual

Page 64: 9c 1 2

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Mounting steering covers

– Mount the right-hand control cover

1

, and fix it with 3 screws.

– Place gasket in position and fix left-hand steering cover

2

on cylinder.

Mounting cylinder head

– Clean cylinder and cylinder head sealing surface, place O-rings in

grooves.

– Mount cylinder head with water nozzle on the exhaust side.

– Oil the collar nuts at threads and contact faces.
– Mount the collar screws with new copper gaskets and tighten them

crosswise, taking three turns to achieve the total tightening torque of
35 Nm (25 ft.lb.).

– In first stage, only tighten until slight resistance is felt.

Mounting reed valve housing and intake flange

– Place reed valve housing with velocity insert in inlet duct and fix intake

flange with the 5 collar screws.

6-9C

1

2

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