Banks Power Dodge Trucks: (Diesel ’07 - 12 6.7L Cummins) Intake- Techni-Cooler Charge Air Cooler '07-08 - Manual (Page 5)

1.
Disconnect the negative battery
cables from both batteries
2.
Disconnect the inlet air
temperature/ pressure sensor
connector located on the air box
cover. the connector is shown in
Figure 2.
3.
Remove the nut that fastens the air
filter housing to the radiator cross brace.
4.
Loosen the hose clamp that
secures the air inlet duct to the
turbocharger inlet. Disconnect the inlet
duct from the turbocharger.
5.
Remove the air box and inlet duct
to turbocharger as an assembly. the
air box is held in place with re-usable
push-in fasteners and can be pulled
out vertically.
6.
Remove the passenger side boost
tube. the boost tubes are the charge
air ducting that route air from the
turbocharger to the charge air cooler
(cac) and from the cac to the intake
manifold.
7.
Remove the driver side boost tube.
Note: Cover the intake manifold and
turbocharger inlet and outlet with a rag
to prevent foreign debris from entering
during installation.
8.
Remove the two upper radiator
attachment bolts.
9.
Remove the two upper cac
attachment bolts.
10.
Remove the 4 bolts (2 per side)
that retain the upper radiator cross
brace, then remove the upper radiator
cross brace. the brace is shown in
Figure 3.
Intercooler Assembly Installation
Figure 2 Location of the Inlet Air Temp/Pressure Sensor
96787 v.4.0
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