7 axle assembly and drive shaft troubleshooting, Axle assembly and drive shaft troubleshooting – JLG G6-23A Service Manual User Manual

Page 48

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Axles, Drive Shafts, Wheels and Tires

5.6

G5-19A, G6-23A

5.3.7

Axle Assembly and Drive Shaft Troubleshooting

Problem

Cause

Remedy

1. Excessive axle noise while

driving.

1. Oil level too low.

2. Axle and/or wheel end housings

filled with incorrect oil or oil level
low.

3. Incorrect alignment of ring and

pinion gears.

4. Incorrect pinion (input) shaft

bearing preload.

5. Worn or damaged bearings.

6. Worn or broken gear teeth.

7. Contamination in the axle.

8. Axle housing damaged.

1. Fill oil to correct level. (Refer to

Section 2.4, “Fluids, Lubricants
and Capacities.”
)

2. Drain axle and/or wheel end

housings and fill to correct level
with Mobilube HDLS 80W-90
Fluid. (Refer to Section 2.4,
“Fluids, Lubricants and
Capacities.”)

3. Correct alignment by adding or

removing shims as needed.

4. Correct bearing preload by

adding or removing shims as
needed.

5. Replace bearings as needed.

6. Replace gears as needed.

7. Drain axle and/or wheel end

housings and fill to correct level
with Mobilube HDLS 80W-90
Fluid. (Refer to Section 2.4,
“Fluids, Lubricants and
Capacities.”)

8. Replace damaged parts.

2. Intermittent noise when

traveling.

1. Universal joint(s) worn or

damaged.

2. Differential ring and/or pinion

gears damaged.

1. Repair or replace universal

joints as needed.

2. Determine cause and repair as

needed.

3. Vibration or intermittent noise

when traveling.

1. Drive shaft universal joint(s)

assembly incorrectly tightened.

2. Drive shaft universal joint(s)

worn or damaged.

3. Drive shaft damaged/

unbalanced.

1. Tighten capscrews to correct

torque.

2. Repair or replace universal

joints as needed.

3. Replace drive shaft as needed.

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